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48 projects
Roark - Aerospace Tool & Die Automated Storage System
Unit Load AS/RS
WMS (Warehouse Management)
Highly Automated
Video
#Aerospace#ASRS#Tool Storage#Bastian Solutions#Manufacturing#United States+2
Key Features
Automated Storage and Retrieval System (ASRS) with crane technology for tool and die management
Xacta WMS integration enabling operator input via typing or scanning
Automated pallet handling with crane retrieval and forklift interface
+2 more features
📊Results & Benefits
Improved efficiency in tool and die storage and retrieval operations
Enhanced organizational capabilities impressing aerospace customers
+3 more results
🏢Aerospace

Roark - Aerospace Tool & Die Automated Storage System

🏗️Bastian Solutions📍United States, United States

Roark implemented Bastian Solutions' automated storage and retrieval system for aerospace tools and dies, replacing manual pallet storage with organized ASRS for complex sheet metal fabrication.

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MULTIFLEX Pallet Warehouse: High-Density Frozen Storage
Shuttle SystemsPallet Racking
Vertical ConveyorsPallet Conveyors
Video
#Shuttle System#High-Bay Warehouse#Cold Storage#Frozen Warehouse#Pallet AS/RS#DAMBACH+2
Key Features
Shuttle operation within storage channels for space-saving, flexible storage
High capacity: 20,000 pallet spaces across 12 storage levels
High throughput: 200 double cycles (storage & retrieval) per hour
+3 more features
📊Results & Benefits
No results listed
🍱Food & Beverage

MULTIFLEX Pallet Warehouse: High-Density Frozen Storage

🏗️MFI (implied contractor)📍20,000 pallet spaces across 12 storage levels

A high-bay automated warehouse system using shuttle operation in storage channels to achieve maximum pallet capacity and high throughput, specifically implemented for frozen goods storage.

00StorageTransport
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Cruz Azul Hidalgo Tile Mortar Packaging Line
Robotic Palletizer
Fully Automated
Video
#BEUMER Group#Packaging Line#Cement & Building Materials#Mexico#Palletizing#Greenfield+1
Key Features
Complete, turnkey packaging line from bag filling to stretch-hooding
BEUMER Group as a single-source provider for filling, palletizing, and packaging technology
Integration of an automatic bag placer to adapt to last-minute product/density changes
+4 more features
📊Results & Benefits
Achieved target system throughput of 2,200 bags per hour
Enabled Cruz Azul to successfully launch a new tile mortar product line to expand market share
+3 more results
🏭Manufacturing

Cruz Azul Hidalgo Tile Mortar Packaging Line

🏗️Beumer Group📍Hidalgo, Mexico

Cruz Azul partnered with BEUMER Group to install a fully automated packaging line for a new tile mortar product, achieving a system throughput of 2,200 bags per hour.

00Picking
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Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
🏢# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

🏗️Bastian Solutions📍# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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PUMA Indianapolis East Coast Distribution Center
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
👕Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking
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Roche Diagnostics Indianapolis Distribution Center
Pallet RackingPallet Conveyors
Small Load ConveyorsPick-to-Light
WCS (Warehouse Control)
Highly Automated
Video
#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis
Key Features
Centralized 'Administration Cube' for system control, monitoring, and statistics
Integrated conveyor system routing cartons through picking, packing, and manifesting
Dedicated forward pick modules in both cooler and ambient temperature environments
+2 more features
📊Results & Benefits
30% improvement in order pack rate
75% reduction in overtime spending
+3 more results
💊Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

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South West Healthcare Warrnambool Regional Logistics Distribution Centre
AutoStore (Cubic)Autonomous Mobile Robots
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Healthcare#Dematic#Medical Supplies#High-Density Storage#Australia+2
Key Features
High-density cubic storage enabling a 500% increase in inventory capacity
Unified storage for SKUs requiring both pressurized and non-pressurized clean room handling
Capability to hold 6-8 weeks' worth of stock for regional healthcare facilities
+3 more features
📊Results & Benefits
500% increase in overall inventory capacity
Increased stock holdings by approximately $200,000 AUD
+4 more results
💊Healthcare & Pharma

South West Healthcare Warrnambool Regional Logistics Distribution Centre

🏗️Dematic📍Warrnambool, Victoria, Australia

South West Healthcare deployed a Dematic AutoStore system to boost inventory capacity by 500% for its regional medical supply network, storing 6-8 weeks of stock in a reduced footprint.

00StorageTransportPicking
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SEW-EURODRIVE Bruchsal Electronics Plant
Pallet RackingShuttle Systems
Autonomous Mobile RobotsGoods-to-Person Systems
WMS (Warehouse Management)
Fully Automated
Video
#Electronics#Manufacturing#Germany#GEBHARDT#Shuttle System#Production Logistics+1
Key Features
Robot-based automatic pallet storage (GEBHARDT Omnipallet)
Multi-level shuttle system for small parts storage
Five-aisle multi-level shuttle system across six levels
+5 more features
📊Results & Benefits
30% more storage area through shuttle system
Dynamic response times for high-frequency areas
+3 more results
📱Electronics

SEW-EURODRIVE Bruchsal Electronics Plant

🏗️GEBHARDT Intralogistics Group📍Bruchsal, Germany

SEW-EURODRIVE built Europe's most modern electronics plant with GEBHARDT's automated pallet storage and multi-level shuttle system for electronic components.

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