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17 projects
Gleaners Food Bank Indianapolis Back Sack Assembly Line - Others warehouse automation project in United States
Small Load Conveyors
Semi-Automated
Video
#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1
Key Features
Circular, minimum-pressure style conveyor with plastic chain and UHMW pallets
Designed for ergonomic, stationary assembly work; operators wait at fixed points
Allows individual pallets to slow down or stop without disrupting the overall line flow
+1 more features
Results & Benefits
Expanded Back Sack program capacity from 3,000 to 10,000 children served per week
Enabled a significant geographic expansion of the program beyond Marion County
+2 more results
Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

Bastian SolutionsIndianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

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Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing - Automotive Manufacturing warehouse automation project in Spain
4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)
Real-Time Robot Location TrackingMission Monitoring and Priority Assignment
Incident Detection and Resolution Interface
Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)
Video
#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12
Key Features
4 MiR250 AMRs autonomously remove finished containers from production lines, transport them to the warehouse, and return empty containers — eliminating the need for forklift trips between production and warehouse
MiR fleet control integrated into Megatech's own software by MTS Tech, providing real-time location tracking, mission status, priority management, and incident resolution from a single interface
Safe, intuitive, and autonomous operation — accepted immediately by operators and described as 'just like any other robot in the plant'
+4 more features
Results & Benefits
Significant reduction in forklift-related incidents — robots replaced forklift trips for finished container removal and empty container replenishment, directly reducing the primary source of production floor incidents
Significant reduction in production bottlenecks — instantaneous, efficient mission execution eliminated delays in container flow between production lines and warehouse
+5 more results
Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

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SENCO Příbram Teams Up with KVADOS & Hai Robotics to Revolutionize Warehouse Operations - Electrical Equipment Manufacturing warehouse automation project in Czech Republic
Mini Load AS/RSHigh-Density Automated StorageAMR - Goods to Person
Goods-to-Person SystemsManufacturing Parts PickingWES (Warehouse Execution)
WMS (Warehouse Management)Manufacturing ERP Integration
Highly Automated
Video
#SENCO Příbram#KVADOS#Hai Robotics#Czech Republic#Příbram#Electrical Equipment Manufacturing+7
Electrical Equipment Manufacturing

SENCO Příbram Teams Up with KVADOS & Hai Robotics to Revolutionize Warehouse Operations

KVADOSPříbram, Czech Republic

SENCO Příbram spol. s r.o., a leader in electrical equipment manufacturing based in Příbram, Czech Republic, partnered with system integrator KVADOS and Hai Robotics to overcome logistics challenges. By implementing advanced warehouse automation, the project successfully optimized storage, boosted efficiency, and streamlined warehouse processes across SENCO's manufacturing operations.

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Lao Gan Ma Guiyang Guizhou Production Warehouse - Food & Beverage warehouse automation project in China
Unit Load AS/RSAGV - Unit Load
Case and Piece PickingRobotic Palletizer
Sliding Shoe SorterWMS (Warehouse Management)
Fully Automated
Video
#Food Manufacturing#AS/RS#Palletizing Robot#Sliding Shoe Sorter#Production Logistics#Daifuku+1
Food & Beverage

Lao Gan Ma Guiyang Guizhou Production Warehouse

DaifukuGuiyang, Guizhou Province, China

The iconic Chinese chili sauce brand automated its production logistics with a large-scale Unit Load AS/RS, palletizing robots, and STVs to connect 7 lines across 6 factories, achieving high inbound/outbound throughput.

0166/dayStorageTransportPickingSortation
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PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
Key Features
Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins
AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation
End-to-end integrated solution from receiving to outbound shipping
+3 more features
Results & Benefits
Increased distribution capacity by over 10 times compared to previous systems
Reduced delivery times to consumers from 8 days to 2 days
+4 more results
Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

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Alza Prague High-Throughput Fulfillment Center - E-commerce Fulfillment warehouse automation project in Czech Republic
AutoStore (Cubic)Overhead Conveyors
Goods-to-Person SystemsRobotic Piece Picking
sorting robotWCS (Warehouse Control)
Fully Automated
Video
#AutoStore#E-commerce#Goods-to-Person#Element Logic#High-Density Storage#Czech Republic+2
Key Features
Massive AutoStore grid with 300,000 bins and 580 robots
Ultra-high-density storage in only 8,000 m² footprint
Real-time robot router technology optimizing throughput
+3 more features
Results & Benefits
75% increase in pick rate after AutoStore implementation
Daily capacity of 120,000-130,000 orders, doubling during peak season (up to 260,000)
+3 more results
E-commerce Fulfillment

Alza Prague High-Throughput Fulfillment Center

Element LogicPrague, Czech Republic

Alza, the largest Czech/Slovak online retailer, deployed a 300,000-bin, 580-robot AutoStore system integrated by Element Logic, achieving 75% faster picking and handling up to 260,000 daily orders.

8,000260,000/dayStorageTransportPickingSortation
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CEWE Stiftung - Oldenburg Production & Distribution Center Automation - Consumer Goods warehouse automation project in Germany
Small Load ConveyorsOverhead Conveyors
Pouch/Pocket SorterCross-Belt Sorter
WES (Warehouse Execution)WCS (Warehouse Control)
Fully Automated
Video
#Consumer Goods#Pouch Sorter#Matrix Sorting#Order Consolidation#psb intralogistics#Germany+2
Key Features
Dynamic pouch sorter with 8 buffer carousels and 3-stage matrix sorting for multi-item order consolidation
Handles up to 2,500 order lines/hour and 4,000 single orders/hour via integrated lying goods conveyor technology
8 loading stations for pouch filling and 10 packing stations for order consolidation
+3 more features
Results & Benefits
Automated consolidation of multi-item orders from disjointed production areas into a single package per customer
Achieved sorting capacity of 2,500 order lines/hour and direct routing of 4,000 single orders/hour
+3 more results
Consumer Goods

CEWE Stiftung - Oldenburg Production & Distribution Center Automation

psb intralogistics GmbHOldenburg, Germany

psb intralogistics implemented a dynamic pouch sorter and lying goods conveyor system at CEWE Stiftung's Oldenburg facility, handling 2,500 order lines/hour and 4,000 single orders/hour to optimize multi-item order consolidation and shipping efficiency.

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Michelin Vitoria Tire Plant Automated Warehouse - Manufacturing warehouse automation project in Spain
Unit Load AS/RSPallet Conveyors
AGV - Unit LoadWMS (Warehouse Management)
Highly Automated
Video
#Manufacturing#Automated Warehouse#Mecalux#Production Logistics#AS/RS#WMS
Manufacturing

Michelin Vitoria Tire Plant Automated Warehouse

MecaluxVitoria, Spain

Mecalux delivers a 27-meter high automated clad rack warehouse for Michelin's Vitoria tire plant in Spain, supporting three production lines and a planned fourth with 4,600 container capacity and 120 containers per hour throughput.

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Bastian Solutions Corporate Profile: Toyota Advanced Logistics - # This is a corporate profile, not a specific project. Industry is not defined. warehouse automation project in # This is a global corporate profile. Specific country is not applicable.
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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