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17 projects
From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

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Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb
Mini Load AS/RSAMR - Goods to Person
Goods-to-Person SystemsCase and Piece Picking
WES (Warehouse Execution)WMS (Warehouse Management)
Highly Automated
Video
#Mettler Toledo#Arvato#HaiPick Climb#HaiClimber#ACR#Goods-to-Person+6
Manufacturing & Industrial Equipment

Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb

Hai RoboticsGermany

Mettler Toledo partnered with Arvato and Hai Robotics to transform its logistics center using HaiPick Climb, achieving a 300%+ increase in storage capacity, 75% reduction in labor costs, 99%+ order picking accuracy, and support for 6,500+ SKUs — all while maintaining the precision standards the brand is known for.

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Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing
4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)
Real-Time Robot Location TrackingMission Monitoring and Priority Assignment
Incident Detection and Resolution Interface
Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)
Video
#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12
Key Features
4 MiR250 AMRs autonomously remove finished containers from production lines, transport them to the warehouse, and return empty containers — eliminating the need for forklift trips between production and warehouse
MiR fleet control integrated into Megatech's own software by MTS Tech, providing real-time location tracking, mission status, priority management, and incident resolution from a single interface
Safe, intuitive, and autonomous operation — accepted immediately by operators and described as 'just like any other robot in the plant'
+4 more features
Results & Benefits
Significant reduction in forklift-related incidents — robots replaced forklift trips for finished container removal and empty container replenishment, directly reducing the primary source of production floor incidents
Significant reduction in production bottlenecks — instantaneous, efficient mission execution eliminated delays in container flow between production lines and warehouse
+5 more results
Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

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Roche Diagnostics Indianapolis Distribution Center
Pallet RackingPallet Conveyors
Small Load ConveyorsPick-to-Light
WCS (Warehouse Control)
Highly Automated
Video
#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis
Key Features
Centralized 'Administration Cube' for system control, monitoring, and statistics
Integrated conveyor system routing cartons through picking, packing, and manifesting
Dedicated forward pick modules in both cooler and ambient temperature environments
+2 more features
Results & Benefits
30% improvement in order pack rate
75% reduction in overtime spending
+3 more results
Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

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Lao Gan Ma Guiyang Guizhou Production Warehouse
Unit Load AS/RSAGV - Unit Load
Case and Piece PickingRobotic Palletizer
Sliding Shoe SorterWMS (Warehouse Management)
Fully Automated
Video
#Food Manufacturing#AS/RS#Palletizing Robot#Sliding Shoe Sorter#Production Logistics#Daifuku+1
Key Features
34,164-pallet capacity Unit Load AS/RS with 12 stacker cranes
9 high-speed Sorting Transfer Vehicles (STVs) with 7 loop units and 2 single shuttles
5 palletizing robots building pallets from sorted cases
+4 more features
Results & Benefits
Inbound capacity: 139 pallets per hour
Outbound capacity: 166 pallets per hour
+5 more results
Food & Beverage

Lao Gan Ma Guiyang Guizhou Production Warehouse

DaifukuGuiyang, Guizhou Province, China

The iconic Chinese chili sauce brand automated its production logistics with a large-scale Unit Load AS/RS, palletizing robots, and STVs to connect 7 lines across 6 factories, achieving high inbound/outbound throughput.

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Daifuku Intralogistics India Hyderabad Manufacturing Facility
Unit Load AS/RS
Fully Automated
Video
#Make in India#Stacker Crane#Manufacturing#Daifuku#India#AS/RS+1
Key Features
First stacker crane entirely manufactured in India by Daifuku
30 meters tall, built to global Japanese quality standards
Manufactured at Daifuku's advanced facility in Hyderabad
+2 more features
Results & Benefits
Successfully launched the first domestically manufactured stacker crane
Backed by a ₹227 crore investment in the Hyderabad facility
+3 more results
Others

Daifuku Intralogistics India Hyderabad Manufacturing Facility

DaifukuHyderabad, India

Daifuku Intralogistics India launched its first-ever 30-meter-tall stacker crane manufactured entirely in India, representing a major milestone for the Make in India initiative and local advanced intralogistics production.

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Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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V-ZUG Kühltechnik Sulgen Refrigerator Factory
Unit Load AS/RS
AGV - Unit Load
WMS (Warehouse Management)
Highly Automated
Video
#Refrigerator Manufacturing#Switzerland#GEBHARDT#Production#AGV#High-Bay Warehouse+1
Manufacturing

V-ZUG Kühltechnik Sulgen Refrigerator Factory

GEBHARDT Intralogistics GroupSulgen, Switzerland

V-ZUG built a new refrigerator factory with GEBHARDT's automated logistics systems, achieving production of one refrigerator per minute with significant automation.

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