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13 projects
From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

00Transport
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Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing
4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)
Real-Time Robot Location TrackingMission Monitoring and Priority Assignment
Incident Detection and Resolution Interface
Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)
Video
#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12
Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

00Transport
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Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb
Mini Load AS/RSAMR - Goods to Person
Goods-to-Person SystemsCase and Piece Picking
WES (Warehouse Execution)WMS (Warehouse Management)
Highly Automated
Video
#Mettler Toledo#Arvato#HaiPick Climb#HaiClimber#ACR#Goods-to-Person+6
Key Features
300%+ increase in storage capacity within the existing logistics center footprint
75% reduction in labor costs through automated goods-to-person workflows
99%+ order picking accuracy maintained consistently in live operations
+4 more features
Results & Benefits
300%+ increase in storage capacity
75% reduction in labor costs
+4 more results
Manufacturing & Industrial Equipment

Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb

Hai RoboticsGermany

Mettler Toledo partnered with Arvato and Hai Robotics to transform its logistics center using HaiPick Climb, achieving a 300%+ increase in storage capacity, 75% reduction in labor costs, 99%+ order picking accuracy, and support for 6,500+ SKUs — all while maintaining the precision standards the brand is known for.

00StorageTransportPicking
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Hirschmann Automotive Rankweil Production Logistics
Unit Load AS/RSAGV - Tugger
WMS (Warehouse Management)ERP Integration
MES Integration
Fully Automated
Video
#Production Logistics#Automotive#AGV#Injection Molding#Servus#Just-in-Time+1
Key Features
46 ARC5 transport robots (expandable to 74)
Fully automated connection of 40 injection molding machines
Automated high-bay warehouse with 42,000 storage locations
+4 more features
Results & Benefits
11,000 container transports daily in three-shift operation
18,000 km annual travel distance per transport robot
+3 more results
Automotive

Hirschmann Automotive Rankweil Production Logistics

Servus IntralogisticsRankweil, Austria

Hirschmann Automotive implemented a fully automated production logistics system with Servus Intralogistics, seamlessly connecting warehouse and production with 46 transport robots.

011,000/dayStorageTransport
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Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
Key Features
A Toyota Advanced Logistics company, part of the global Toyota family since 2017
Employs the Toyota Production System concept of 'Jidoka' (intelligent automation that creates value)
Client-focused culture built on integrity, relationships, innovation, diversity, and continuous improvement
+2 more features
Results & Benefits
Enhanced focus on quality, innovation, and corporate culture post-Toyota acquisition
Ability to design data-driven systems aimed at delivering maximum Return on Investment (ROI)
+1 more results
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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Peterbilt - ASRS Aisle 4 Retrofit Project
Unit Load AS/RS
Unit Load AS/RS
WCS (Warehouse Control)
Highly Automated
Video
#Automotive#ASRS Retrofit#Daifuku#Storage Capacity Expansion#Zero Production Disruption#Early Project Completion+1
Key Features
Retrofitted ASRS Aisle 4 to increase storage capacity for large integral cab sleeper units
Zero production disruptions during modification and installation phase
Creative crane deployment solution for high-elevation rollup door access
+3 more features
Results & Benefits
Increased automatic storage and retrieval capacity for large integral cab sleeper units
Project completed 6 weeks early with full software commissioning
+3 more results
Automotive

Peterbilt - ASRS Aisle 4 Retrofit Project

Daifuku

Peterbilt retrofitted ASRS Aisle 4 to increase storage capacity for large integral cab sleeper units, completed 6 weeks early with no production disruptions by Daifuku.

00StorageTransport
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