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Our Curated Projects

17 projects
PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
Key Features
Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins
AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation
End-to-end integrated solution from receiving to outbound shipping
+3 more features
Results & Benefits
Increased distribution capacity by over 10 times compared to previous systems
Reduced delivery times to consumers from 8 days to 2 days
+4 more results
Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

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SMC Corporation Indiana Distribution Center - Manufacturing warehouse automation project in United States
AutoStore (Cubic)Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
WCS (Warehouse Control)
Highly Automated
Video
#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS
Key Features
AutoStore system with 53,000 SKUs storage capacity
Dual-mode operation for customer orders and job orders
Exacta WCS software integration with existing WMS
+3 more features
Results & Benefits
Doubled daily throughput from 400-500 to 1,200-1,400 lines per hour
93% of processed orders shipped same day
+3 more results
Manufacturing

SMC Corporation Indiana Distribution Center

Bastian SolutionsIndiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

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Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion - Wholesale Distribution / Industrial Supply warehouse automation project in Japan
1 × MiR250 Hook (MiR250 AMR base + MiR Hook 250 top module)MiR Fleet Management Software
MiR Robot Interface (multi-device: iPad, PC)Inventory Management System Integration (WMS linkage for cart collection and delivery instructions)
April Tag Cart Identification
Partially Automated (AMR handles cart transport; humans manage tasks requiring human judgment)
Video
#MiR#MiR250#MiR250 Hook#MiR Hook 250#Mobile Industrial Robots#AMR+13
Wholesale Distribution / Industrial Supply

Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion

MiRUp to 500 kg (MiR250 Hook towing capacity), Japan

Shigemasa Co., Ltd., a machinery parts and tools supplier based in Fukuyama-shi, Hiroshima, Japan, deployed a MiR250 Hook autonomous mobile robot to automate cart towing operations after a warehouse expansion significantly increased internal transport distances. The MiR250 Hook — an AMR with a patented towing hook top module — autonomously collects carts from designated yard locations and delivers them to shipping bases in response to instructions from the company's inventory management system. Key selection criteria included no infrastructure change requirements, multi-device remote operation capability, a simple one-click user interface, and pre-installation verification at the DAIKI ROBOTICS Robotics Lab in Osaka. The deployment freed human workers from repetitive transport tasks to focus on work that only humans can do, and was selected over AGV and competing AMR solutions that required magnetic tape, layout changes, or manual loading and unloading.

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Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing - Automotive Manufacturing warehouse automation project in Spain
4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)
Real-Time Robot Location TrackingMission Monitoring and Priority Assignment
Incident Detection and Resolution Interface
Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)
Video
#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12
Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

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From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort - Apparel warehouse automation project
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Key Features
T-sort by Libiao Robotics — automated sorting solution replacing manual pick-and-pack workflows
KPI's Opto AS warehouse execution software coordinating sort logic and order routing
3x labor productivity improvement achieved within one year of deployment
+5 more features
Results & Benefits
3x increase in units processed per labor hour within 1 year of deployment
80% reduction in pick-and-pack chargebacks compared to 2 years prior
+4 more results
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

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European Premium Beauty Retailer – Omnichannel Fulfillment Transformation with HaiPick System 3 - Beauty & Personal Care warehouse automation project
Mini Load AS/RSHigh-Density Tote StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Premium Beauty#Beauty Retail#Omnichannel Fulfillment#B2C E-Commerce#B2B Distribution#HaiPick System 3+8
Beauty & Personal Care

European Premium Beauty Retailer – Omnichannel Fulfillment Transformation with HaiPick System 3

Hai Robotics

A leading European premium beauty retailer partnered with Arvato and Hai Robotics to transform its warehouse operations using HaiPick System 3 (HPS 3). The automated solution supports simultaneous B2C e-commerce and B2B retail distribution from a single facility, delivering the speed, accuracy, and operational agility required by the beauty industry's high-SKU, high-service-level fulfillment environment.

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Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS - Retail & E-Commerce warehouse automation project in United States
Mini Load AS/RSLights-Out Automated StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9
Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

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St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation - Healthcare & Pharma warehouse automation project in United States
Mini Load AS/RSAMR - Goods to Person
Goods-to-Person SystemsWMS (Warehouse Management)
WES (Warehouse Execution)
Fully Automated
Video
#Healthcare Fulfillment#Hai Robotics#HaiPick System 1#ACR#Goods-to-Person#Consolidated Services Center+4
Key Features
18,600+ storage locations within the fully automated Consolidated Services Center
650+ outbound totes per hour throughput capacity
Powered by HaiPick System 1 — Hai Robotics' ACR-based goods-to-person automation platform
+4 more features
Results & Benefits
18,600+ storage locations delivered within the new facility
650+ outbound totes processed per hour
+3 more results
Healthcare & Pharma

St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation

Hai RoboticsUnited States

St. Luke's partnered with Hai Robotics and Equipment Depot to build a fully automated Consolidated Services Center from the ground up, powered by HaiPick System 1, delivering 18,600+ storage locations and 650+ outbound totes per hour for healthcare supply chain fulfillment.

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Bastian Solutions Corporate Profile: Toyota Advanced Logistics - # This is a corporate profile, not a specific project. Industry is not defined. warehouse automation project in # This is a global corporate profile. Specific country is not applicable.
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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Didactic - Normandy France Healthcare Storage Expansion with Pallet Shuttle - Healthcare & Pharma warehouse automation project in France
Pallet RackingShuttle Systems
Automated Pallet ShuttleWMS (Warehouse Management)
Semi-Automated
Video
#Healthcare & Pharma#Pallet Shuttle#Semi-Automated#Mecalux#Storage Expansion#Medical Devices+2
Healthcare & Pharma

Didactic - Normandy France Healthcare Storage Expansion with Pallet Shuttle

MecaluxNormandy, France

Mecalux designed a customized semi-automatic Pallet Shuttle solution for Didactic (Normandy, France) to address 92% storage capacity utilization, delivering 11,000 pallet capacity with FIFO/LIFO functionality for medical device distribution.

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DPD Warszawa - Poland Logistics Center Parcel Sorting Automation - Parcel & Express warehouse automation project in Poland
Small Load ConveyorsCross-Belt Sorter
WCS (Warehouse Control)WES (Warehouse Execution)
Highly Automated
Video
#Parcel & Express#Cross-Belt Sorter#BEUMER Group#High Throughput#Poland#DPD Warszawa+2
Key Features
BEUMER Group BG Line Sorter integrating traditional line sorter simplicity with high-speed cross-belt precision
Active Slat-Belt Technology enabling gentle handling of diverse parcels (small polybags, larger packages, fragile/high-friction items)
Modular design offering space efficiency, easy reconfiguration, and scalability for evolving operational needs
+2 more features
Results & Benefits
Achieved efficient and reliable parcel sorting with 1,500-10,000 items per hour throughput
Enabled gentle and precise handling of diverse parcel types, including fragile and high-friction items
+3 more results
Parcel & Express

DPD Warszawa - Poland Logistics Center Parcel Sorting Automation

Beumer GroupWarszawa, Poland

DPD Warszawa implemented BEUMER Group's BG Line Sorter at its Poland logistics center, delivering 1,500-10,000 items/hour throughput with active slat-belt technology for diverse parcel handling.

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