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Our Curated Projects

16 projects
PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
Key Features
Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins
AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation
End-to-end integrated solution from receiving to outbound shipping
+3 more features
Results & Benefits
Increased distribution capacity by over 10 times compared to previous systems
Reduced delivery times to consumers from 8 days to 2 days
+4 more results
Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

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Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion - Wholesale Distribution / Industrial Supply warehouse automation project in Japan
1 × MiR250 Hook (MiR250 AMR base + MiR Hook 250 top module)MiR Fleet Management Software
MiR Robot Interface (multi-device: iPad, PC)Inventory Management System Integration (WMS linkage for cart collection and delivery instructions)
April Tag Cart Identification
Partially Automated (AMR handles cart transport; humans manage tasks requiring human judgment)
Video
#MiR#MiR250#MiR250 Hook#MiR Hook 250#Mobile Industrial Robots#AMR+13
Key Features
MiR250 Hook autonomously identifies carts via April Tags and tows them from designated yard locations to shipping bases — no manual loading or unloading required
WMS / inventory system integration: the robot receives collection and delivery instructions directly from Shigemasa's inventory management system, enabling accurate, system-driven transport without manual mission assignment
No infrastructure changes required — no magnetic tape, floor markers, or layout modifications needed, enabling deployment into the existing warehouse without physical reconfiguration
+5 more features
Results & Benefits
Automated cart transport between yard and shipping base — replacing manual human-carried transport that became unsustainable after warehouse expansion increased transport distances significantly
Labor reallocation: human workers freed from repetitive cart transport tasks to focus on work that only humans can do — consistent with Shigemasa's stated philosophy of 'letting robots do what robots can do, and letting people do what only people can do'
+4 more results
Wholesale Distribution / Industrial Supply

Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion

MiRUp to 500 kg (MiR250 Hook towing capacity), Japan

Shigemasa Co., Ltd., a machinery parts and tools supplier based in Fukuyama-shi, Hiroshima, Japan, deployed a MiR250 Hook autonomous mobile robot to automate cart towing operations after a warehouse expansion significantly increased internal transport distances. The MiR250 Hook — an AMR with a patented towing hook top module — autonomously collects carts from designated yard locations and delivers them to shipping bases in response to instructions from the company's inventory management system. Key selection criteria included no infrastructure change requirements, multi-device remote operation capability, a simple one-click user interface, and pre-installation verification at the DAIKI ROBOTICS Robotics Lab in Osaka. The deployment freed human workers from repetitive transport tasks to focus on work that only humans can do, and was selected over AGV and competing AMR solutions that required magnetic tape, layout changes, or manual loading and unloading.

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Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing - Automotive Manufacturing warehouse automation project in Spain
4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)
Real-Time Robot Location TrackingMission Monitoring and Priority Assignment
Incident Detection and Resolution Interface
Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)
Video
#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12
Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

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From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort - Apparel warehouse automation project
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

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European Premium Beauty Retailer – Omnichannel Fulfillment Transformation with HaiPick System 3 - Beauty & Personal Care warehouse automation project
Mini Load AS/RSHigh-Density Tote StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Premium Beauty#Beauty Retail#Omnichannel Fulfillment#B2C E-Commerce#B2B Distribution#HaiPick System 3+8
Key Features
HaiPick System 3 (HPS 3) deployed for high-SKU premium beauty omnichannel fulfillment
Simultaneous support for B2C e-commerce and B2B retail distribution from a single automated system
Flexible robotic automation designed for high-service-level beauty industry requirements
+3 more features
Results & Benefits
Successful transformation of warehouse operations to support omnichannel fulfillment
Improved fulfillment speed and order accuracy across both B2C and B2B channels
+2 more results
Beauty & Personal Care

European Premium Beauty Retailer – Omnichannel Fulfillment Transformation with HaiPick System 3

Hai Robotics

A leading European premium beauty retailer partnered with Arvato and Hai Robotics to transform its warehouse operations using HaiPick System 3 (HPS 3). The automated solution supports simultaneous B2C e-commerce and B2B retail distribution from a single facility, delivering the speed, accuracy, and operational agility required by the beauty industry's high-SKU, high-service-level fulfillment environment.

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Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS - Retail & E-Commerce warehouse automation project in United States
Mini Load AS/RSLights-Out Automated StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9
Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

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St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation - Healthcare & Pharma warehouse automation project in United States
Mini Load AS/RSAMR - Goods to Person
Goods-to-Person SystemsWMS (Warehouse Management)
WES (Warehouse Execution)
Fully Automated
Video
#Healthcare Fulfillment#Hai Robotics#HaiPick System 1#ACR#Goods-to-Person#Consolidated Services Center+4
Healthcare & Pharma

St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation

Hai RoboticsUnited States

St. Luke's partnered with Hai Robotics and Equipment Depot to build a fully automated Consolidated Services Center from the ground up, powered by HaiPick System 1, delivering 18,600+ storage locations and 650+ outbound totes per hour for healthcare supply chain fulfillment.

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Bastian Solutions Corporate Profile: Toyota Advanced Logistics - # This is a corporate profile, not a specific project. Industry is not defined. warehouse automation project in # This is a global corporate profile. Specific country is not applicable.
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
Key Features
A Toyota Advanced Logistics company, part of the global Toyota family since 2017
Employs the Toyota Production System concept of 'Jidoka' (intelligent automation that creates value)
Client-focused culture built on integrity, relationships, innovation, diversity, and continuous improvement
+2 more features
Results & Benefits
Enhanced focus on quality, innovation, and corporate culture post-Toyota acquisition
Ability to design data-driven systems aimed at delivering maximum Return on Investment (ROI)
+1 more results
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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HAVI Lisbon Multi-Temperature Logistics Center - Food & Beverage warehouse automation project in Portugal
Unit Load AS/RSPallet RackingDrive-in/Drive-through
Pallet ConveyorsAutomated Pallet ShuttleRobotic Piece Picking
Put WallWMS (Warehouse Management)
Highly Automated
Video
#Food & Beverage#Cold Storage#Mecalux#Pallet Shuttle#AS/RS#WMS Integration
Key Features
Three temperature-controlled zones: -20°C (freezer), 4-8°C (refrigerated) and ambient temperature
Automated Pallet Shuttle system in freezer warehouse with 2,243 pallet storage capacity (12m height, 4 levels, 6 pallets deep)
Semi-automated Pallet Shuttle system for bread storage with 237 pallet capacity in the freezer zone
+4 more features
Results & Benefits
Daily supply to over 150 restaurants in Portugal with efficient multi-temperature logistics operations
Real-time product traceability and cold chain integrity guaranteed across all storage and dispatch processes
+2 more results
Food & Beverage

HAVI Lisbon Multi-Temperature Logistics Center

MecaluxLisbon, Portugal

Mecalux delivers a multi-temperature logistics center for HAVI in Lisbon, Portugal, featuring two automated warehouses, Pallet Shuttle systems and Easy WMS integration, supporting daily supply to over 150 restaurants.

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