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10 projects
From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Key Features
T-sort by Libiao Robotics — automated sorting solution replacing manual pick-and-pack workflows
KPI's Opto AS warehouse execution software coordinating sort logic and order routing
3x labor productivity improvement achieved within one year of deployment
+5 more features
Results & Benefits
3x increase in units processed per labor hour within 1 year of deployment
80% reduction in pick-and-pack chargebacks compared to 2 years prior
+4 more results
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

00Transport
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Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS
Mini Load AS/RSLights-Out Automated StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9
Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

00StorageTransportPicking
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Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb
Mini Load AS/RSAMR - Goods to Person
Goods-to-Person SystemsCase and Piece Picking
WES (Warehouse Execution)WMS (Warehouse Management)
Highly Automated
Video
#Mettler Toledo#Arvato#HaiPick Climb#HaiClimber#ACR#Goods-to-Person+6
Manufacturing & Industrial Equipment

Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb

Hai RoboticsGermany

Mettler Toledo partnered with Arvato and Hai Robotics to transform its logistics center using HaiPick Climb, achieving a 300%+ increase in storage capacity, 75% reduction in labor costs, 99%+ order picking accuracy, and support for 6,500+ SKUs — all while maintaining the precision standards the brand is known for.

00StorageTransportPicking
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Gleaners Food Bank Indianapolis Back Sack Assembly Line
Small Load Conveyors
Semi-Automated
Video
#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1
Key Features
Circular, minimum-pressure style conveyor with plastic chain and UHMW pallets
Designed for ergonomic, stationary assembly work; operators wait at fixed points
Allows individual pallets to slow down or stop without disrupting the overall line flow
+1 more features
Results & Benefits
Expanded Back Sack program capacity from 3,000 to 10,000 children served per week
Enabled a significant geographic expansion of the program beyond Marion County
+2 more results
Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

Bastian SolutionsIndianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

00Transport
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Bruges Belgium FlashPick® Automated Warehouse System
Shuttle SystemsGoods-to-Person Systems
WMS (Warehouse Management)WES (Warehouse Execution)
Highly Automated
Video
#General Merchandise#TGW Logistics#FlashPick®#Highly Automated#Belgium#Modular Automation+2
Key Features
TGW FlashPick® goods-to-person system enabling high productivity for double-digit annual growth
Modular design supporting flexible future expansion to accommodate ongoing business growth
High-density storage solution maximizing inventory capacity on limited facility space
+2 more features
Results & Benefits
Handled double-digit annual growth through automated process optimization
Increased throughput volume significantly with the same number of employees
+3 more results
General Merchandise

Bruges Belgium FlashPick® Automated Warehouse System

TGW LogisticsBruges, Belgium

TGW implemented a high-performance FlashPick® system in Bruges, Belgium, addressing double-digit annual growth, labor scarcity, and space constraints with modular, high-density automation.

00StoragePicking
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