Projects

#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

Bastian SolutionsIndianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

#BEUMER Group#Stretch Hood#Pallet Packaging#Germany#Logistics Center#Energy Efficiency+1

Consumer Goods

dm-drogerie markt Weilerswist Logistics Center Packaging Line

Beumer GroupWeilerswist (near Cologne), Germany

dm-drogerie markt deployed BEUMER stretch hood® S systems at its central distribution center, automating high-volume pallet packaging with 90 pallets per hour per line and exceptional energy efficiency.

65,000 m²3,000/dayPicking

#BEUMER Group#Packaging Line#Cement & Building Materials#Mexico#Palletizing#Greenfield+1

•Complete, turnkey packaging line from bag filling to stretch-hooding

•BEUMER Group as a single-source provider for filling, palletizing, and packaging technology

•Integration of an automatic bag placer to adapt to last-minute product/density changes

+4 more features

•Achieved target system throughput of 2,200 bags per hour

•Enabled Cruz Azul to successfully launch a new tile mortar product line to expand market share

+3 more results

Manufacturing

Cruz Azul Hidalgo Tile Mortar Packaging Line

Beumer GroupHidalgo, Mexico

Cruz Azul partnered with BEUMER Group to install a fully automated packaging line for a new tile mortar product, achieving a system throughput of 2,200 bags per hour.

00Picking

Shuttle SystemsUnit Load AS/RSMini Load AS/RS

F-Line Japan Major Food Distribution Center - Food & Beverage warehouse automation project in Japan

AGV - Unit LoadAGV - TuggerCase and Piece Picking

Mixed Case PalletizingDepalletizingRobotic Palletizer

#Food Distribution#Mixed Case Palletizing#AS/RS#Pallet Shuttle#Robotic Palletizer#AGV+2

Food & Beverage

F-Line Japan Major Food Distribution Center

DaifukuJapan, Japan

A high-tech food distribution center in Japan automated its entire logistics flow with multiple AS/RS, pallet shuttles, and robotic palletizing to handle 90,000 cases daily from 1.15 million in storage.

090,000/dayStorageTransportPicking

AutoStore (Cubic)Goods-to-Person Systems

Medline Industries Healthcare Distribution Center - Healthcare & Pharma warehouse automation project in United States

Pick-to-LightWES (Warehouse Execution)

#AutoStore#Healthcare#Swisslog#Goods-to-Person#Click&Pick#E-commerce+1

Healthcare & Pharma

Medline Industries Healthcare Distribution Center

SwisslogUnited States, United States

First US deployment of Swisslog AutoStore system achieving 1,000 picks per hour per person, five times faster than traditional manual picking for healthcare supply distribution.

00StoragePicking

4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing - Automotive Manufacturing warehouse automation project in Spain

Real-Time Robot Location TrackingMission Monitoring and Priority Assignment

Incident Detection and Resolution Interface

Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)

#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12

•4 MiR250 AMRs autonomously remove finished containers from production lines, transport them to the warehouse, and return empty containers — eliminating the need for forklift trips between production and warehouse

•MiR fleet control integrated into Megatech's own software by MTS Tech, providing real-time location tracking, mission status, priority management, and incident resolution from a single interface

•Safe, intuitive, and autonomous operation — accepted immediately by operators and described as 'just like any other robot in the plant'

+4 more features

•Significant reduction in forklift-related incidents — robots replaced forklift trips for finished container removal and empty container replenishment, directly reducing the primary source of production floor incidents

•Significant reduction in production bottlenecks — instantaneous, efficient mission execution eliminated delays in container flow between production lines and warehouse

+5 more results

Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

00Transport

Mini Load AS/RSHigh-Density Automated StorageAMR - Goods to Person

SENCO Příbram Teams Up with KVADOS & Hai Robotics to Revolutionize Warehouse Operations - Electrical Equipment Manufacturing warehouse automation project in Czech Republic

Goods-to-Person SystemsManufacturing Parts PickingWES (Warehouse Execution)

WMS (Warehouse Management)Manufacturing ERP Integration

#SENCO Příbram#KVADOS#Hai Robotics#Czech Republic#Příbram#Electrical Equipment Manufacturing+7

Electrical Equipment Manufacturing

SENCO Příbram Teams Up with KVADOS & Hai Robotics to Revolutionize Warehouse Operations

KVADOSPříbram, Czech Republic

SENCO Příbram spol. s r.o., a leader in electrical equipment manufacturing based in Příbram, Czech Republic, partnered with system integrator KVADOS and Hai Robotics to overcome logistics challenges. By implementing advanced warehouse automation, the project successfully optimized storage, boosted efficiency, and streamlined warehouse processes across SENCO's manufacturing operations.

00StorageTransportPicking

Unit Load AS/RSAGV - Unit Load

Lao Gan Ma Guiyang Guizhou Production Warehouse - Food & Beverage warehouse automation project in China

Case and Piece PickingRobotic Palletizer

Sliding Shoe SorterWMS (Warehouse Management)

#Food Manufacturing#AS/RS#Palletizing Robot#Sliding Shoe Sorter#Production Logistics#Daifuku+1

Food & Beverage

Lao Gan Ma Guiyang Guizhou Production Warehouse

DaifukuGuiyang, Guizhou Province, China

The iconic Chinese chili sauce brand automated its production logistics with a large-scale Unit Load AS/RS, palletizing robots, and STVs to connect 7 lines across 6 factories, achieving high inbound/outbound throughput.

0166/dayStorageTransportPickingSortation

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States

Overhead ConveyorsBox Conveyor Systems

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

•Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins

•AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation

•End-to-end integrated solution from receiving to outbound shipping

+3 more features

•Increased distribution capacity by over 10 times compared to previous systems

•Reduced delivery times to consumers from 8 days to 2 days

+4 more results

Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking

Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada - Consumer Goods warehouse automation project in United States

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

Consumer Goods

Amway Midwest Regional Service Center, Ada

Bastian SolutionsAda, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

200,000 m²30,000/dayStorageTransportPickingSortation

AutoStore (Cubic)Autonomous Mobile Robots

Cutter & Buck Seattle Apparel Fulfillment Center - Fashion & Apparel warehouse automation project in United States

Goods-to-Person SystemsWES (Warehouse Execution)

#AutoStore#Apparel#Kardex#E-commerce#Goods-to-Person#Footprint Reduction+2

Fashion & Apparel

Cutter & Buck Seattle Apparel Fulfillment Center

KardexSeattle, Washington, United States

Cutter & Buck deployed an AutoStore system with 34,000 bins and 54 robots, implemented by Kardex, to streamline apparel fulfillment, reduce storage footprint by 50%, and achieve order turnaround in under 10 minutes.

10,000 m²0StorageTransportPicking

AutoStore (Cubic)Overhead Conveyors

Alza Prague High-Throughput Fulfillment Center - E-commerce Fulfillment warehouse automation project in Czech Republic

Goods-to-Person SystemsRobotic Piece Picking

sorting robotWCS (Warehouse Control)

#AutoStore#E-commerce#Goods-to-Person#Element Logic#High-Density Storage#Czech Republic+2

•Massive AutoStore grid with 300,000 bins and 580 robots

•Ultra-high-density storage in only 8,000 m² footprint

•Real-time robot router technology optimizing throughput

+3 more features

•75% increase in pick rate after AutoStore implementation

•Daily capacity of 120,000-130,000 orders, doubling during peak season (up to 260,000)

+3 more results

E-commerce Fulfillment

Alza Prague High-Throughput Fulfillment Center

Element LogicPrague, Czech Republic

Alza, the largest Czech/Slovak online retailer, deployed a 300,000-bin, 580-robot AutoStore system integrated by Element Logic, achieving 75% faster picking and handling up to 260,000 daily orders.

8,000 m²260,000/dayStorageTransportPickingSortation

Small Load ConveyorsCross-Belt Sorter

DPD Warszawa - Poland Logistics Center Parcel Sorting Automation - Parcel & Express warehouse automation project in Poland

WCS (Warehouse Control)WES (Warehouse Execution)

#Parcel & Express#Cross-Belt Sorter#BEUMER Group#High Throughput#Poland#DPD Warszawa+2

Parcel & Express

DPD Warszawa - Poland Logistics Center Parcel Sorting Automation

Beumer GroupWarszawa, Poland

DPD Warszawa implemented BEUMER Group's BG Line Sorter at its Poland logistics center, delivering 1,500-10,000 items/hour throughput with active slat-belt technology for diverse parcel handling.

00TransportSortation

Small Load ConveyorsOverhead Conveyors

CEWE Stiftung - Oldenburg Production & Distribution Center Automation - Consumer Goods warehouse automation project in Germany

Pouch/Pocket SorterCross-Belt Sorter

WES (Warehouse Execution)WCS (Warehouse Control)

#Consumer Goods#Pouch Sorter#Matrix Sorting#Order Consolidation#psb intralogistics#Germany+2

Consumer Goods

CEWE Stiftung - Oldenburg Production & Distribution Center Automation

psb intralogistics GmbHOldenburg, Germany

psb intralogistics implemented a dynamic pouch sorter and lying goods conveyor system at CEWE Stiftung's Oldenburg facility, handling 2,500 order lines/hour and 4,000 single orders/hour to optimize multi-item order consolidation and shipping efficiency.

00TransportSortation

Unit Load AS/RSPallet Conveyors

Michelin Vitoria Tire Plant Automated Warehouse - Manufacturing warehouse automation project in Spain

AGV - Unit LoadWMS (Warehouse Management)

#Manufacturing#Automated Warehouse#Mecalux#Production Logistics#AS/RS#WMS

•27-metre high automated clad rack warehouse with five aisles and five single mast stacker cranes

•4,600 container storage capacity, accommodating three existing and one planned production line

•120 containers per hour processing capacity for inbound and outbound operations

+3 more features

•Smooth 24/7 operation of the automated logistics system supporting manufacturing growth

•Efficient handling of containers from production lines to delivery vehicle docks

+1 more results

Manufacturing

Michelin Vitoria Tire Plant Automated Warehouse

MecaluxVitoria, Spain

Mecalux delivers a 27-meter high automated clad rack warehouse for Michelin's Vitoria tire plant in Spain, supporting three production lines and a planned fourth with 4,600 container capacity and 120 containers per hour throughput.

00StorageTransport

Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation

Dr. Max Italy x Geek+ — Tote-to-Person Pharmaceutical Fulfillment Center, Telgate, Bergamo

SSI Schaefer

Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion

MiR

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiR