Projects

#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9

Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

Mini Load AS/RSAMR - Goods to Person

St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation - Healthcare & Pharma warehouse automation project in United States

Goods-to-Person SystemsWMS (Warehouse Management)

WES (Warehouse Execution)

#Healthcare Fulfillment#Hai Robotics#HaiPick System 1#ACR#Goods-to-Person#Consolidated Services Center+4

Healthcare & Pharma

St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation

Hai RoboticsUnited States

St. Luke's partnered with Hai Robotics and Equipment Depot to build a fully automated Consolidated Services Center from the ground up, powered by HaiPick System 1, delivering 18,600+ storage locations and 650+ outbound totes per hour for healthcare supply chain fulfillment.

DHL Supply Chain Greater Poland E-commerce Hub - Third-Party Logistics (3PL) warehouse automation project in Poland

AutoStore (Cubic)

Goods-to-Person Systems

#AutoStore#3PL#E-commerce Fulfillment#Element Logic#Poland#Goods-to-Person+1

•First AutoStore system implemented by DHL Supply Chain in Poland

•Designed as a flexible e-commerce hub to respond to various client needs

•Adapts to different products, order seasonality, and market volatility

+1 more features

•Transformed manual, complex supply chain processes into automated, more productive ones

•Created processes accessible to a broader range of clients

+2 more results

Third-Party Logistics (3PL)

DHL Supply Chain Greater Poland E-commerce Hub

Element LogicGreater Poland, Poland

DHL Supply Chain implemented its first AutoStore system in Poland, creating an e-commerce hub to flexibly meet client needs, marking a significant step in automation for the region.

00StoragePicking

Unit Load AS/RSMini Load AS/RS

Lotte Korea Confectionery Centralized Distribution Center - Food & Beverage warehouse automation project in South Korea

Case and Piece PickingOthers

#Confectionery#Food & Beverage#AS/RS#Centralized Distribution#Cold Storage#Daifuku+2

Food & Beverage

Lotte Korea Confectionery Centralized Distribution Center

DaifukuSouth Korea

A leading Korean confectionery producer consolidated its logistics by building a massive automated DC next to its factory, featuring ambient & freezer AS/RS and a Mini Load system to handle 25,000 cases daily.

025,000/dayStoragePickingSortation

Unit Load AS/RSMini Load AS/RSShuttle Systems

Deli Group Ninghai Intelligent Logistics Center - General Merchandise warehouse automation project in China

AGV - Unit LoadAutonomous Mobile RobotsCase and Piece Picking

Picking RobotGoods-to-Person SystemsOthers

#Office Supplies#AS/RS#Case Picking#AMR#Shuttle System#Daifuku+2

General Merchandise

Deli Group Ninghai Intelligent Logistics Center

DaifukuNinghai, China

China's leading office supplies manufacturer built a 110,000 sq m intelligent logistics center with a multi-system AS/RS complex, AMRs, and picking robots to process 200,000 cases daily and store 130,000 pallets.

110,000 m²200,000/dayStorageTransportPickingSortation

#BEUMER Group#Stretch Hood#Pallet Packaging#Germany#Logistics Center#Energy Efficiency+1

•BEUMER stretch hood® S high-performance packaging systems

•Ultrasonic pallet height measurement for fully automated adaptation to varying stack heights

•Ultra-thin (60-micrometer), recyclable stretch film for material efficiency

+4 more features

•Each system handles 90 pallets per hour (slightly under the 100/hour design capacity)

•Processes 2,500 to 3,000 pallets daily for shipment

+4 more results

Consumer Goods

dm-drogerie markt Weilerswist Logistics Center Packaging Line

Beumer GroupWeilerswist (near Cologne), Germany

dm-drogerie markt deployed BEUMER stretch hood® S systems at its central distribution center, automating high-volume pallet packaging with 90 pallets per hour per line and exceptional energy efficiency.

65,000 m²3,000/dayPicking

#BEUMER Group#Packaging Line#Cement & Building Materials#Mexico#Palletizing#Greenfield+1

Manufacturing

Cruz Azul Hidalgo Tile Mortar Packaging Line

Beumer GroupHidalgo, Mexico

Cruz Azul partnered with BEUMER Group to install a fully automated packaging line for a new tile mortar product, achieving a system throughput of 2,200 bags per hour.

00Picking

Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States

Overhead ConveyorsBox Conveyor Systems

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

•Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins

•AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation

•End-to-end integrated solution from receiving to outbound shipping

+3 more features

•Increased distribution capacity by over 10 times compared to previous systems

•Reduced delivery times to consumers from 8 days to 2 days

+4 more results

Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

Pallet RackingPallet Conveyors

Roche Diagnostics Indianapolis Distribution Center - Healthcare & Pharma warehouse automation project in United States

Small Load ConveyorsPick-to-Light

WCS (Warehouse Control)

Highly Automated

#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis

Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

Pallet Flow RackingShuttle SystemsAutonomous Mobile RobotsPallet Conveyors

Addverb 3PL Omnichannel Fulfillment Center - Third-Party Logistics (3PL) warehouse automation project

Box Conveyor SystemsPick-to-LightRobotic Piece PickingMixed Case Palletizing

DepalletizingTilt-Tray Sortersorting robotWES (Warehouse Execution System)

#3PL#Omnichannel#AMR#Addverb#Robotic Picking#Warehouse Execution System+3

Third-Party Logistics (3PL)

Addverb 3PL Omnichannel Fulfillment Center

Addverb

Addverb transformed a 330,000 sq. ft. 3PL facility with integrated fixed and flexible automation, enabling seamless B2B and B2C operations and a dispatch of 100,000 pieces daily.

330,000 m²100,000/dayStorageTransportPickingSortation

WES (Warehouse Execution)

DICK'S Sporting Goods Conklin Distribution Center - Omnichannel Retail warehouse automation project in United States

Conveyor Systems

Pick-to-Light

Semi-Automated

#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light

•7.5 miles of conveyor system handling diverse product sizes

•Four specialized sorting areas for different product types

•38 shipping lanes with pallet flow rack for FIFO inventory

+3 more features

•Improved overall operational efficiency

•Freed up capacity on sortation system through back stock separation

+3 more results

Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

Bastian SolutionsConklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

650,000 m²160/dayTransportPicking