Projects

#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis

Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

Balluff Inc. Sensor Solutions Automated Warehouse - Industrial warehouse automation project in United States

AutoStore (Cubic)

Autonomous Mobile Robots

Goods-to-Person Systems

#AutoStore#Kardex#Industrial#Manufacturing#Cross-Building#High-Density Storage+1

Industrial

Balluff Inc. Sensor Solutions Automated Warehouse

KardexUnited States

Balluff Inc. achieved a 177% throughput increase with an AutoStore system implemented by Kardex, featuring an innovative cross-building design installed in just 6 months.

AutoStore (Cubic)Autonomous Mobile Robots

Cutter & Buck Seattle Apparel Fulfillment Center - Fashion & Apparel warehouse automation project in United States

Goods-to-Person SystemsWES (Warehouse Execution)

#AutoStore#Apparel#Kardex#E-commerce#Goods-to-Person#Footprint Reduction+2

•High-density AutoStore grid with 34,000 storage bins and 54 robots

•Integrated FulfillX software for workflow optimization and order expediting

•50% reduction in storage footprint compared to previous manual system

+2 more features

•Reduced fulfillment time to under 10 minutes from order receipt to shipment

•Achieved a 50% reduction in the storage/picking module footprint

KardexSeattle, Washington, United States

Fashion & Apparel

Cutter & Buck Seattle Apparel Fulfillment Center

Cutter & Buck deployed an AutoStore system with 34,000 bins and 54 robots, implemented by Kardex, to streamline apparel fulfillment, reduce storage footprint by 50%, and achieve order turnaround in under 10 minutes.

10,000 m²0StorageTransportPicking

WES (Warehouse Execution)

Home Bargains Amesbury Distribution Center - General Merchandise warehouse automation project in United Kingdom

Autonomous Mobile Robots

#AMR#Retail#Discount Retailer#UK#Automated Marshalling#Lowpad+1

General Merchandise

Home Bargains Amesbury Distribution Center

LowpadAmesbury, United Kingdom

Home Bargains implemented Lowpad's AMR solution with 91 robots to automate marshalling and process 200,000 roll cages weekly, addressing recruitment challenges in remote location.

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Pallet ConveyorsRobotic Palletizer

Bee Sweet Citrus California Palletizing Facility - Food & Beverage warehouse automation project in United States

Sliding Shoe SorterWCS (Warehouse Control)

#Citrus#Palletizing#Fresh Food#Produce#Honeywell#Food Processing+1

Honeywell IntelligratedCalifornia, United States

Bee Sweet Citrus California Palletizing Facility

Bee Sweet Citrus implemented Honeywell Intelligrated's automated palletizing solution to handle diverse citrus packaging with 125 trucks daily from their 400,000 sq ft campus.

400,000 m²125/dayTransportPickingSortation

Pallet RackingSmall Load Conveyors

Peak Pharmacy Bolsover Distribution Center - Healthcare & Pharma warehouse automation project in United Kingdom

Case and Piece PickingWMS (Warehouse Management)

#Pharmacy#Healthcare#Prescription#CPS#Knapp#UK+1

•Merged three warehouses into one centralized facility

•67% of picking volume handled by automated CPS system

•Integrated four separate software systems

+3 more features

•1.5% of England's prescription items dispensed

•67% of picking volume automated through CPS

KnappBolsover, United Kingdom

Healthcare & Pharma

Peak Pharmacy Bolsover Distribution Center

Peak Pharmacy implemented KNAPP automation to merge three warehouses into one, automating prescription dispensing and enabling next-day delivery to 134 pharmacies across England.

WMS (Warehouse Management)

Trinchero Family Estates Napa Valley Winery - Food & Beverage warehouse automation project in United States

Unit Load AS/RS

Vertical Conveyors

#PowerStore#Wine Industry#Swisslog#Food & Beverage#AS/RS#Napa Valley+1

SwisslogNapa Valley, United States

Trinchero Family Estates Napa Valley Winery

A complete winery facility featuring automated PowerStore system handling 22 million cases annually with 100% inventory accuracy and 27-minute order staging.

90,000 m²60,300/dayStorageTransport

WES (Warehouse Execution)

DICK'S Sporting Goods Conklin Distribution Center - Omnichannel Retail warehouse automation project in United States

Conveyor Systems

Pick-to-Light

Semi-Automated

#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light

Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

Bastian SolutionsConklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

650,000 m²160/dayTransportPicking

AutoStore (Cubic)Conveyor Systems

SMC Corporation Indiana Distribution Center - Manufacturing warehouse automation project in United States

Goods-to-Person SystemsWMS (Warehouse Management)

WCS (Warehouse Control)

#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS

•AutoStore system with 53,000 SKUs storage capacity

•Dual-mode operation for customer orders and job orders

•Exacta WCS software integration with existing WMS

+3 more features

•Doubled daily throughput from 400-500 to 1,200-1,400 lines per hour

•93% of processed orders shipped same day

Bastian SolutionsIndiana, United States

Manufacturing

SMC Corporation Indiana Distribution Center

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

1,000,000 m²10,000/dayStorageTransportPicking

Van Meter - Cedar Rapids Electrical Distribution Warehouse Automation - Wholesale B2B warehouse automation project in United States

Vertical Lift Modules

Conveyors

Goods-to-Person Systems

Semi-Automated

#Wholesale B2B#Electrical Distribution#Kardex#Vertical Lift Modules#United States#Employee Owned+2

Wholesale B2B

Van Meter - Cedar Rapids Electrical Distribution Warehouse Automation

KardexCedar Rapids, Iowa, United States

Van Meter implemented 18 Kardex vertical lift modules and conveyor systems to automate electrical parts distribution, achieving 99.99% accuracy and supporting business growth goals.

#Cold Storage#Frozen Storage#AS/RS#Food & Beverage#Bakery#DAMBACH+2

#Make in India#Stacker Crane#Manufacturing#Daifuku#India#AS/RS+1

LIEKEN High Bay Cold Store for Baked Goods

DAMBACHGermany, Germany

A high bay cold store for bread and baked goods with a capacity of 6,000 pallets at -24°C, using DAMBACH Storage and Retrieval Machines to achieve 4,296 pallet movements daily.

•First stacker crane entirely manufactured in India by Daifuku

•30 meters tall, built to global Japanese quality standards

•Manufactured at Daifuku's advanced facility in Hyderabad

+2 more features

•Successfully launched the first domestically manufactured stacker crane

•Backed by a ₹227 crore investment in the Hyderabad facility

Others

Daifuku Intralogistics India Hyderabad Manufacturing Facility

DaifukuHyderabad, India

Daifuku Intralogistics India launched its first-ever 30-meter-tall stacker crane manufactured entirely in India, representing a major milestone for the Make in India initiative and local advanced intralogistics production.

00Storage

Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation

WMS (Warehouse Management)

V-ZUG Kühltechnik Sulgen Refrigerator Factory - Manufacturing warehouse automation project in Switzerland

Unit Load AS/RS

AGV - Unit Load

#Refrigerator Manufacturing#Switzerland#GEBHARDT#Production#AGV#High-Bay Warehouse+1

Manufacturing

V-ZUG Kühltechnik Sulgen Refrigerator Factory

GEBHARDT Intralogistics GroupSulgen, Switzerland

V-ZUG built a new refrigerator factory with GEBHARDT's automated logistics systems, achieving production of one refrigerator per minute with significant automation.

00StorageTransport

Unit Load AS/RSAGV - Tugger

Hirschmann Automotive Rankweil Production Logistics - Automotive warehouse automation project in Austria

WMS (Warehouse Management)ERP Integration

MES Integration

#Production Logistics#Automotive#AGV#Injection Molding#Servus#Just-in-Time+1

•46 ARC5 transport robots (expandable to 74)

•Fully automated connection of 40 injection molding machines

•Automated high-bay warehouse with 42,000 storage locations

+4 more features

•11,000 container transports daily in three-shift operation

•18,000 km annual travel distance per transport robot

Servus IntralogisticsRankweil, Austria

Automotive

Hirschmann Automotive Rankweil Production Logistics

Hirschmann Automotive implemented a fully automated production logistics system with Servus Intralogistics, seamlessly connecting warehouse and production with 46 transport robots.

011,000/dayStorageTransport

Unit Load AS/RSVertical Conveyors

BevChain Australia Distribution Center - Food & Beverage warehouse automation project in Australia

Monorail SystemsWMS (Warehouse Management)

#PowerStore#Beverage Logistics#Swisslog#Pallet AS/RS#Australia#Linfox+1

SwisslogAustralia, Australia

BevChain Australia Distribution Center

Australia's first high-density PowerStore system increasing pallet storage capacity by 60% in the same footprint, handling over 30,000 pallet locations across five levels.

WMS (Warehouse Management)

#AutoStore#Organic Food#Swisslog#High-Bay Warehouse#Grocery Distribution#WMS Integration

Grocery Distribution

Weiling GmbH Coesfeld Distribution Center

SwisslogCoesfeld, Germany

A leading German organic food wholesaler implemented AutoStore system and high-bay warehouse to expand capacity and manage growing product range with flexible automation.

00Storage

Unit Load AS/RSShuttle SystemsVertical Conveyors

Imbach Logistik - Luzern Logistics Center Automation - Third-Party Logistics (3PL) warehouse automation project in Switzerland

Spiral ConveyorsCase and Piece PickingAutomated Pallet Shuttle

WMS (Warehouse Management)WCS (Warehouse Control)

#3PL#Fully Automated#AS/RS#Shuttle Systems#SSI Schaefer#Vertical Storage+3

•Modular-design fully automated logistics system with 130,000 container slots and 6,000+ pallet positions

•High-speed order picking capability of 116 pallets per hour

•Four-aisle AS/RS with 8 storage levels for full-pallet automation and 30-level small parts storage

+3 more features

•Achieved daily throughput of 34,000 containers (inbound + outbound) through automation

•Realized efficient growth on limited land with vertical storage optimization

Third-Party Logistics (3PL)

Imbach Logistik - Luzern Logistics Center Automation

SSI SchaeferLuzern, Switzerland

Swiss company Imbach Logistik built the Luzern Logistics Center with SSI Schaefer's automation solution, offering 130,000 container slots, 6,000+ pallet positions, and 116 pallets/hour picking rate to grow efficiently on limited space.

0StorageTransportPicking

Unit Load AS/RSPallet RackingDrive-in/Drive-through

HAVI Lisbon Multi-Temperature Logistics Center - Food & Beverage warehouse automation project in Portugal

Pallet ConveyorsAutomated Pallet ShuttleRobotic Piece Picking

Put WallWMS (Warehouse Management)

#Food & Beverage#Cold Storage#Mecalux#Pallet Shuttle#AS/RS#WMS Integration

HAVI Lisbon Multi-Temperature Logistics Center

MecaluxLisbon, Portugal

Mecalux delivers a multi-temperature logistics center for HAVI in Lisbon, Portugal, featuring two automated warehouses, Pallet Shuttle systems and Easy WMS integration, supporting daily supply to over 150 restaurants.

Unit Load AS/RSPallet Conveyors

Michelin Vitoria Tire Plant Automated Warehouse - Manufacturing warehouse automation project in Spain

AGV - Unit LoadWMS (Warehouse Management)

#Manufacturing#Automated Warehouse#Mecalux#Production Logistics#AS/RS#WMS

Manufacturing

Michelin Vitoria Tire Plant Automated Warehouse

MecaluxVitoria, Spain

Mecalux delivers a 27-meter high automated clad rack warehouse for Michelin's Vitoria tire plant in Spain, supporting three production lines and a planned fourth with 4,600 container capacity and 120 containers per hour throughput.

00StorageTransport