Projects

#BEUMER Group#Packaging Line#Cement & Building Materials#Mexico#Palletizing#Greenfield+1

Manufacturing

Cruz Azul Hidalgo Tile Mortar Packaging Line

Beumer GroupHidalgo, Mexico

Cruz Azul partnered with BEUMER Group to install a fully automated packaging line for a new tile mortar product, achieving a system throughput of 2,200 bags per hour.

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Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center

Overhead ConveyorsBox Conveyor Systems

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

Key Features

•Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins

•AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation

•End-to-end integrated solution from receiving to outbound shipping

+3 more features

Results & Benefits

•Increased distribution capacity by over 10 times compared to previous systems

•Reduced delivery times to consumers from 8 days to 2 days

+4 more results

Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

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#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

Bastian SolutionsIndianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

00Transport

Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

Consumer Goods

Amway Midwest Regional Service Center, Ada

Bastian SolutionsAda, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

200,000 m²30,000/dayStorageTransportPickingSortation

Balluff Inc. Sensor Solutions Automated Warehouse

AutoStore (Cubic)

Autonomous Mobile Robots

Goods-to-Person Systems

#AutoStore#Kardex#Industrial#Manufacturing#Cross-Building#High-Density Storage+1

Key Features

•Cross-building design with AutoStore grid and picking ports separated by a wall

•Utilization of seismic bracers instead of support columns to maximize floor space

•Service grid extended into an adjacent office area for a fully integrated facility layout

+3 more features

Results & Benefits

•177% increase in operational throughput

•Completed implementation from contract to go-live in 6 months

+2 more results

Industrial

Balluff Inc. Sensor Solutions Automated Warehouse

KardexUnited States

Balluff Inc. achieved a 177% throughput increase with an AutoStore system implemented by Kardex, featuring an innovative cross-building design installed in just 6 months.

00StorageTransportPicking

AutoStore (Cubic)Autonomous Mobile Robots

Kesko Helsinki Micro-Fulfillment Center (MFC)

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Micro-Fulfillment#Grocery#Dematic#Chilled Storage#Finland+2

Grocery Distribution

Kesko Helsinki Micro-Fulfillment Center (MFC)

DematicHelsinki, Finland

Kesko deployed Finland's first grocery micro-fulfillment center featuring a Dematic AutoStore system in a chilled environment, doubling daily volumes and enabling 6-hour delivery.

2,500 m²0StorageTransportPicking

AutoStore (Cubic)Autonomous Mobile Robots

South West Healthcare Warrnambool Regional Logistics Distribution Centre

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Healthcare#Dematic#Medical Supplies#High-Density Storage#Australia+2

Healthcare & Pharma

South West Healthcare Warrnambool Regional Logistics Distribution Centre

DematicWarrnambool, Victoria, Australia

South West Healthcare deployed a Dematic AutoStore system to boost inventory capacity by 500% for its regional medical supply network, storing 6-8 weeks of stock in a reduced footprint.

00StorageTransportPicking

WMS (Warehouse Management)

V-ZUG Kühltechnik Sulgen Refrigerator Factory

Unit Load AS/RS

AGV - Unit Load

#Refrigerator Manufacturing#Switzerland#GEBHARDT#Production#AGV#High-Bay Warehouse+1

Key Features

•Four-aisle high-bay warehouse with automated storage/retrieval machines

•Automated guided vehicles (AGVs) for material transport

•SRMs that change aisles autonomously

+3 more features

Results & Benefits

•Production capacity of 145,000 refrigerators annually

•One refrigerator produced every minute

+3 more results

Manufacturing

V-ZUG Kühltechnik Sulgen Refrigerator Factory

GEBHARDT Intralogistics GroupSulgen, Switzerland

V-ZUG built a new refrigerator factory with GEBHARDT's automated logistics systems, achieving production of one refrigerator per minute with significant automation.

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WMS (Warehouse Management)

Ospelt Food Sargans Cold Storage Automation

AGV - Unit Load

#Food#Cold Chain#AGV#Switzerland#GEBHARDT#Food Manufacturing+1

Food & Beverage

Ospelt Food Sargans Cold Storage Automation

GEBHARDTSargans, Switzerland

Ospelt Food implemented GEBHARDT's AGV system to optimize pallet transport to cold storage while maintaining the critical cold chain in food production.

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