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50 projects
Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
Key Features
A Toyota Advanced Logistics company, part of the global Toyota family since 2017
Employs the Toyota Production System concept of 'Jidoka' (intelligent automation that creates value)
Client-focused culture built on integrity, relationships, innovation, diversity, and continuous improvement
+2 more features
Results & Benefits
Enhanced focus on quality, innovation, and corporate culture post-Toyota acquisition
Ability to design data-driven systems aimed at delivering maximum Return on Investment (ROI)
+1 more results
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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Cutter & Buck Seattle Apparel Fulfillment Center
AutoStore (Cubic)Autonomous Mobile Robots
Goods-to-Person SystemsWES (Warehouse Execution)
Fully Automated
Video
#AutoStore#Apparel#Kardex#E-commerce#Goods-to-Person#Footprint Reduction+2
Key Features
High-density AutoStore grid with 34,000 storage bins and 54 robots
Integrated FulfillX software for workflow optimization and order expediting
50% reduction in storage footprint compared to previous manual system
+2 more features
Results & Benefits
Reduced fulfillment time to under 10 minutes from order receipt to shipment
Achieved a 50% reduction in the storage/picking module footprint
+3 more results
Fashion & Apparel

Cutter & Buck Seattle Apparel Fulfillment Center

KardexSeattle, Washington, United States

Cutter & Buck deployed an AutoStore system with 34,000 bins and 54 robots, implemented by Kardex, to streamline apparel fulfillment, reduce storage footprint by 50%, and achieve order turnaround in under 10 minutes.

10,0000StorageTransportPicking
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SMC Corporation Indiana Distribution Center
AutoStore (Cubic)Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
WCS (Warehouse Control)
Highly Automated
Video
#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS
Key Features
AutoStore system with 53,000 SKUs storage capacity
Dual-mode operation for customer orders and job orders
Exacta WCS software integration with existing WMS
+3 more features
Results & Benefits
Doubled daily throughput from 400-500 to 1,200-1,400 lines per hour
93% of processed orders shipped same day
+3 more results
Manufacturing

SMC Corporation Indiana Distribution Center

Bastian SolutionsIndiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

1,000,00010,000/dayStorageTransportPicking
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L.L.Bean - Freeport Maine Distribution Center Sortation Modernization
Small Load ConveyorsCross-Belt Sorter
WMS (Warehouse Management)WES (Warehouse Execution)
Highly Automated
Video
#Omnichannel Retail#Sortation Systems#BEUMER Group#Warehouse Automation#United States#L.L.Bean+2
Key Features
Conversion from two-pass to single-pass sortation system, increasing capacity from 18,000 to 37,000 units per hour
Virtual machine expansion (2 to 4) optimizing sorter utilization for omnichannel order processing
Real-time visibility to wave progress, picking, sorting, and order completion for end-to-end workflow management
+3 more features
Results & Benefits
Doubled distribution center capacity cost-effectively without facility expansion
Increased sortation throughput from ~18,000 to 37,000 units per hour
+4 more results
Omnichannel Retail

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization

Beumer GroupFreeport, Maine, United States

L.L.Bean partnered with BEUMER Group to modernize its Freeport, Maine distribution center, converting from a two-pass to single-pass sortation system, boosting capacity from 18,000 to 37,000 units/hour for omnichannel order fulfillment.

00TransportSortation
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HAVI Lisbon Multi-Temperature Logistics Center
Unit Load AS/RSPallet RackingDrive-in/Drive-through
Pallet ConveyorsAutomated Pallet ShuttleRobotic Piece Picking
Put WallWMS (Warehouse Management)
Highly Automated
Video
#Food & Beverage#Cold Storage#Mecalux#Pallet Shuttle#AS/RS#WMS Integration
Key Features
Three temperature-controlled zones: -20°C (freezer), 4-8°C (refrigerated) and ambient temperature
Automated Pallet Shuttle system in freezer warehouse with 2,243 pallet storage capacity (12m height, 4 levels, 6 pallets deep)
Semi-automated Pallet Shuttle system for bread storage with 237 pallet capacity in the freezer zone
+4 more features
Results & Benefits
Daily supply to over 150 restaurants in Portugal with efficient multi-temperature logistics operations
Real-time product traceability and cold chain integrity guaranteed across all storage and dispatch processes
+2 more results
Food & Beverage

HAVI Lisbon Multi-Temperature Logistics Center

MecaluxLisbon, Portugal

Mecalux delivers a multi-temperature logistics center for HAVI in Lisbon, Portugal, featuring two automated warehouses, Pallet Shuttle systems and Easy WMS integration, supporting daily supply to over 150 restaurants.

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