Skateloader: Automatic One-shot Loading System

Technology Overview

The Skateloader, developed by Ancra Systems, is an automated loading system engineered for high-speed, high-volume outbound logistics. It addresses the bottleneck of manual trailer loading by automating the entire process of transferring a full outbound load into a standard shipping container or trailer. Unlike solutions that require modifications to the cargo space itself, the Skateloader is designed as a "Non-modified cargo Space Solution," working with existing, standard trailers. Its core innovation is the ability to load a complete set of mixed carriers—pallets and slip sheets—in a single, automated operation ("one-shot") in just 7-8 minutes, dramatically increasing dock door throughput.

How It Works

Core Principles

The system operates on the principle of preparing the full load on a mobile deck platform at the dock. This platform then extends into the trailer, depositing all carriers onto the trailer floor in one continuous, automated motion, eliminating multiple back-and-forth cycles typical of manual or semi-automated loading.

Key Features & Capabilities

The one-shot loading capability is the defining feature, enabling the transfer of a complete trailer load in one swift, 7-8 minute operation. Its compatibility with non-modified trailers makes it highly practical for standard logistics operations without requiring costly vehicle retrofits. The system demonstrates exceptional versatility by handling mixed carriers (pallets and slip sheets) and accommodating different loading patterns automatically. The low-profile design is a significant practical advantage, allowing installation at existing docks without the need for extensive, costly pit excavation.

Advantages & Benefits

The primary benefit is a massive increase in dock throughput; when combined with buffer stations, the system enables loading 3 to 5 trailers per dock per hour. This translates directly to lower labor requirements and faster truck turnaround times. Significant cost savings are realized both in reduced construction costs for installation and in ongoing operational efficiency. The process improves load quality and safety by ensuring carriers are positioned at a controlled, compact distance without manual handling, reducing product damage and worker injury risk.

Implementation Considerations

Implementation requires adequate dock space not only for the Skateloader unit itself but also for the upstream buffer stations needed to achieve the highest throughput rates. While the low-profile design reduces civil work, integration into existing material flow (conveyors for inbound pallets to the buffer area) is necessary. The solution is specifically designed for outbound loading and does not automate the unloading process.

Use Cases & Applications

Ideal For

This solution is ideal for high-volume production facilities and distribution centers where outbound shipping of palletized or slip-sheeted goods is a primary and time-sensitive operation.

Conclusion

The Ancra Systems Skateloader presents a compelling solution for automating the final step in the outbound logistics chain. By delivering complete trailer loads in under 10 minutes without requiring vehicle modifications, it tackles a major productivity bottleneck. For operations struggling with labor shortages, dock congestion, or the need for faster shipping cycles, the Skateloader offers a path to significantly higher throughput, lower operational costs, and improved load consistency. Its design consideration for easy integration into existing docks further enhances its practicality for modern distribution centers seeking a rapid ROI in dock automation.