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10 projects
From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

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Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS
Mini Load AS/RSLights-Out Automated StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9
Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

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Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb
Mini Load AS/RSAMR - Goods to Person
Goods-to-Person SystemsCase and Piece Picking
WES (Warehouse Execution)WMS (Warehouse Management)
Highly Automated
Video
#Mettler Toledo#Arvato#HaiPick Climb#HaiClimber#ACR#Goods-to-Person+6
Key Features
300%+ increase in storage capacity within the existing logistics center footprint
75% reduction in labor costs through automated goods-to-person workflows
99%+ order picking accuracy maintained consistently in live operations
+4 more features
Results & Benefits
300%+ increase in storage capacity
75% reduction in labor costs
+4 more results
Manufacturing & Industrial Equipment

Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb

Hai RoboticsGermany

Mettler Toledo partnered with Arvato and Hai Robotics to transform its logistics center using HaiPick Climb, achieving a 300%+ increase in storage capacity, 75% reduction in labor costs, 99%+ order picking accuracy, and support for 6,500+ SKUs — all while maintaining the precision standards the brand is known for.

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Dexterity AI & FedEx Parcel Hub Robotic Truck Loading Project
Autonomous Mobile Robots
Robotic Piece Picking
Multi-Robot Orchestration
Highly Automated
Video
#AI-Powered Robotics#Truck Loading Automation#Parcel & Express#Mobile Robots#FedEx#Dexterity AI
Key Features
AI-powered mobile robots with vision, tactile, and decision-making capabilities
Handles randomized shipments of varying size, shape, weight, and packaging material
Stacks boxes into stable, dense walls in trucks/trailers
+2 more features
Results & Benefits
Reduces manual labor intensity for taxing truck loading tasks
Enables handling of diverse shipment types previously unmanageable by automation
+1 more results
Parcel & Express

Dexterity AI & FedEx Parcel Hub Robotic Truck Loading Project

Dexterity AI

Dexterity AI collaborates with FedEx to deploy AI-powered mobile robots for truck and trailer loading, addressing the complex challenge of stacking randomized shipments in parcel hubs.

00TransportPicking
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ATS Group - Merelbeke Belgium Electrical Components Automated Warehouse
Vertical Lift ModulesConveyors
Goods-to-Person SystemsWMS (Warehouse Management)
Highly Automated
Video
#Wholesale B2B#Electrical Components#Kardex#Vertical Buffer Module#Belgium#Space Optimization+2
Key Features
Eight Vertical Buffer Module Kardex Compact Buffers with automatic inbound system
Integrated conveyor network connecting receiving, storage, and shipping zones
Automated bin transfer through first-floor openings to vertical storage
+2 more features
Results & Benefits
Saved more than 50% floor space while storing more articles
Increased throughput from 500 to 900 orders
+3 more results
Wholesale B2B

ATS Group - Merelbeke Belgium Electrical Components Automated Warehouse

KardexMerelbeke, Belgium

ATS Group implemented Kardex's 8 Vertical Buffer Module system with automated inbound and conveyor integration, saving over 50% floor space while increasing throughput from 500 to 900 orders.

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Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion
1 × MiR250 Hook (MiR250 AMR base + MiR Hook 250 top module)MiR Fleet Management Software
MiR Robot Interface (multi-device: iPad, PC)Inventory Management System Integration (WMS linkage for cart collection and delivery instructions)
April Tag Cart Identification
Partially Automated (AMR handles cart transport; humans manage tasks requiring human judgment)
Video
#MiR#MiR250#MiR250 Hook#MiR Hook 250#Mobile Industrial Robots#AMR+13
Wholesale Distribution / Industrial Supply

Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion

MiRUp to 500 kg (MiR250 Hook towing capacity), Japan

Shigemasa Co., Ltd., a machinery parts and tools supplier based in Fukuyama-shi, Hiroshima, Japan, deployed a MiR250 Hook autonomous mobile robot to automate cart towing operations after a warehouse expansion significantly increased internal transport distances. The MiR250 Hook — an AMR with a patented towing hook top module — autonomously collects carts from designated yard locations and delivers them to shipping bases in response to instructions from the company's inventory management system. Key selection criteria included no infrastructure change requirements, multi-device remote operation capability, a simple one-click user interface, and pre-installation verification at the DAIKI ROBOTICS Robotics Lab in Osaka. The deployment freed human workers from repetitive transport tasks to focus on work that only humans can do, and was selected over AGV and competing AMR solutions that required magnetic tape, layout changes, or manual loading and unloading.

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