Projects

#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS

Manufacturing

SMC Corporation Indiana Distribution Center

Bastian SolutionsIndiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

1,000,000 m²10,000/dayStorageTransportPicking

Shuttle SystemsGoods-to-Person Systems

PUMA - Geiselwind Multi-Channel Automated Distribution Center - Fashion & Apparel warehouse automation project in Germany

WMS (Warehouse Management)WES (Warehouse Execution)

#Fashion & Apparel#Omnichannel Retail#TGW Logistics#FlashPick®#Shuttle Systems#Germany+2

Fashion & Apparel

PUMA - Geiselwind Multi-Channel Automated Distribution Center

TGW LogisticsGeiselwind, Germany

PUMA’s highly-automated distribution center in Geiselwind, Germany, uses TGW’s FlashPick® system (700,000 storage locations) to dispatch 74 million items/year with 10-minute order-to-issue time, serving retail and wholesale channels.

00StoragePicking

Small Load ConveyorsCross-Belt Sorter

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization - Omnichannel Retail warehouse automation project in United States

WMS (Warehouse Management)WES (Warehouse Execution)

#Omnichannel Retail#Sortation Systems#BEUMER Group#Warehouse Automation#United States#L.L.Bean+2

Key Features

•Conversion from two-pass to single-pass sortation system, increasing capacity from 18,000 to 37,000 units per hour

•Virtual machine expansion (2 to 4) optimizing sorter utilization for omnichannel order processing

•Real-time visibility to wave progress, picking, sorting, and order completion for end-to-end workflow management

+3 more features

Results & Benefits

•Doubled distribution center capacity cost-effectively without facility expansion

•Increased sortation throughput from ~18,000 to 37,000 units per hour

+4 more results

Omnichannel Retail

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization

Beumer GroupFreeport, Maine, United States

L.L.Bean partnered with BEUMER Group to modernize its Freeport, Maine distribution center, converting from a two-pass to single-pass sortation system, boosting capacity from 18,000 to 37,000 units/hour for omnichannel order fulfillment.

WMS (Warehouse Management)

#Dematic#CMMS#Maintenance Management#Conveyors#Sorters#Big-Box Retail+2

Wholesale B2B

Notions Marketing Distribution Center with Dematic CMMS - Grand Rapids

DematicGrand Rapids, Michigan, United States

A 75-year-old distribution company transformed maintenance operations with Dematic CMMS, reducing reactive repairs by 50% while managing extensive conveyor and sorter networks for big-box retail fulfillment.

00TransportSortation

Mobile Racking (Movirack)

MPE Plastics Turin Automotive Warehouse - Automotive warehouse automation project in Italy

AGV - Unit Load

WMS (Warehouse Management)

Semi-Automated

#Automotive#Mobile Racking#AGV#Plastics#Italy#SSI Schaefer+1

Automotive

MPE Plastics Turin Automotive Warehouse

SSI SchaeferTurin, Italy

MPE implemented SSI Schaefer's mobile racking and AGV solution to maximize storage capacity and meet automotive industry reliability requirements.

00StorageTransport

Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

Key Features

•A Toyota Advanced Logistics company, part of the global Toyota family since 2017

•Employs the Toyota Production System concept of 'Jidoka' (intelligent automation that creates value)

•Client-focused culture built on integrity, relationships, innovation, diversity, and continuous improvement

+2 more features

Results & Benefits

•Enhanced focus on quality, innovation, and corporate culture post-Toyota acquisition

•Ability to design data-driven systems aimed at delivering maximum Return on Investment (ROI)

+1 more results

# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation

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