Projects

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

Bastian SolutionsIndianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

00Transport

Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada - Consumer Goods warehouse automation project in United States

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

•Over two miles of varied conveyor systems (inclined belts, spirals, gravity declines)

•Automated document (invoice/pack list) insertion into cartons

•Automated carton labeling (license plate and shipping labels) and lidding system

+4 more features

•Operates in a facility roughly 50% smaller (200,000 sq ft vs. 400,000 sq ft)

•Capable of handling over 30,000 cartons per day, supporting 3 million orders annually (50% of NA volume)

+5 more results

Consumer Goods

Amway Midwest Regional Service Center, Ada

Bastian SolutionsAda, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

200,000 m²30,000/dayStorageTransportPickingSortation

Pallet RackingPallet Conveyors

Roche Diagnostics Indianapolis Distribution Center - Healthcare & Pharma warehouse automation project in United States

Small Load ConveyorsPick-to-Light

WCS (Warehouse Control)

#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis

Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

Balluff Inc. Sensor Solutions Automated Warehouse - Industrial warehouse automation project in United States

AutoStore (Cubic)

Autonomous Mobile Robots

Goods-to-Person Systems

#AutoStore#Kardex#Industrial#Manufacturing#Cross-Building#High-Density Storage+1

Industrial

Balluff Inc. Sensor Solutions Automated Warehouse

KardexUnited States

Balluff Inc. achieved a 177% throughput increase with an AutoStore system implemented by Kardex, featuring an innovative cross-building design installed in just 6 months.

AutoStore (Cubic)Autonomous Mobile Robots

Cutter & Buck Seattle Apparel Fulfillment Center - Fashion & Apparel warehouse automation project in United States

Goods-to-Person SystemsWES (Warehouse Execution)

#AutoStore#Apparel#Kardex#E-commerce#Goods-to-Person#Footprint Reduction+2

•High-density AutoStore grid with 34,000 storage bins and 54 robots

•Integrated FulfillX software for workflow optimization and order expediting

•50% reduction in storage footprint compared to previous manual system

+2 more features

•Reduced fulfillment time to under 10 minutes from order receipt to shipment

•Achieved a 50% reduction in the storage/picking module footprint

+3 more results

Fashion & Apparel

Cutter & Buck Seattle Apparel Fulfillment Center

KardexSeattle, Washington, United States

Cutter & Buck deployed an AutoStore system with 34,000 bins and 54 robots, implemented by Kardex, to streamline apparel fulfillment, reduce storage footprint by 50%, and achieve order turnaround in under 10 minutes.

10,000 m²0StorageTransportPicking

WES (Warehouse Execution)

Home Bargains Amesbury Distribution Center - General Merchandise warehouse automation project in United Kingdom

Autonomous Mobile Robots

#AMR#Retail#Discount Retailer#UK#Automated Marshalling#Lowpad+1

General Merchandise

Home Bargains Amesbury Distribution Center

LowpadAmesbury, United Kingdom

Home Bargains implemented Lowpad's AMR solution with 91 robots to automate marshalling and process 200,000 roll cages weekly, addressing recruitment challenges in remote location.

00Transport

Pallet ConveyorsRobotic Palletizer

Bee Sweet Citrus California Palletizing Facility - Food & Beverage warehouse automation project in United States

Sliding Shoe SorterWCS (Warehouse Control)

#Citrus#Palletizing#Fresh Food#Produce#Honeywell#Food Processing+1

Food & Beverage

Bee Sweet Citrus California Palletizing Facility

Honeywell IntelligratedCalifornia, United States

Bee Sweet Citrus implemented Honeywell Intelligrated's automated palletizing solution to handle diverse citrus packaging with 125 trucks daily from their 400,000 sq ft campus.

400,000 m²125/dayTransportPickingSortation

Unit Load AS/RSRail Guided Vehicles

NEXT Doncaster Furniture Distribution Center - General Merchandise warehouse automation project in United Kingdom

Automated Pallet ShuttleWCS (Warehouse Control)

#Furniture#AS/RS#RGV#Retail#Körber#Pallet Handling+1

•Two adjacent warehouses linked by 1.5 km RGV track

•77,000 pallet locations across two facilities

•23 stacker cranes for heavy-duty furniture handling

+4 more features

•Efficient storage and picking of home furniture items

•Accurate location storage with zero damage

+3 more results

General Merchandise

NEXT Doncaster Furniture Distribution Center

KörberDoncaster, United Kingdom

NEXT implemented Körber's automated pallet handling solution with RGVs and ASRS across two warehouses for fast furniture and goods movement with 77,000 pallet locations.

Pallet RackingSmall Load Conveyors

Peak Pharmacy Bolsover Distribution Center - Healthcare & Pharma warehouse automation project in United Kingdom

Case and Piece PickingWMS (Warehouse Management)

#Pharmacy#Healthcare#Prescription#CPS#Knapp#UK+1

Healthcare & Pharma

Peak Pharmacy Bolsover Distribution Center

KnappBolsover, United Kingdom

Peak Pharmacy implemented KNAPP automation to merge three warehouses into one, automating prescription dispensing and enabling next-day delivery to 134 pharmacies across England.

WES (Warehouse Execution)

DICK'S Sporting Goods Conklin Distribution Center - Omnichannel Retail warehouse automation project in United States

Conveyor Systems

Pick-to-Light

Semi-Automated

#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light

Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

Bastian SolutionsConklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

650,000 m²160/dayTransportPicking

AutoStore (Cubic)Conveyor Systems

SMC Corporation Indiana Distribution Center - Manufacturing warehouse automation project in United States

Goods-to-Person SystemsWMS (Warehouse Management)

WCS (Warehouse Control)

#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS

•AutoStore system with 53,000 SKUs storage capacity

•Dual-mode operation for customer orders and job orders

•Exacta WCS software integration with existing WMS

+3 more features

•Doubled daily throughput from 400-500 to 1,200-1,400 lines per hour

•93% of processed orders shipped same day

+3 more results

Manufacturing

SMC Corporation Indiana Distribution Center

Bastian SolutionsIndiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

1,000,000 m²10,000/dayStorageTransportPicking

Van Meter - Cedar Rapids Electrical Distribution Warehouse Automation - Wholesale B2B warehouse automation project in United States

Vertical Lift Modules

Conveyors

Goods-to-Person Systems

Semi-Automated

#Wholesale B2B#Electrical Distribution#Kardex#Vertical Lift Modules#United States#Employee Owned+2

Wholesale B2B

Van Meter - Cedar Rapids Electrical Distribution Warehouse Automation

KardexCedar Rapids, Iowa, United States

Van Meter implemented 18 Kardex vertical lift modules and conveyor systems to automate electrical parts distribution, achieving 99.99% accuracy and supporting business growth goals.

Shuttle SystemsSmall Load Conveyors

Jasco - Oklahoma City Omnichannel Distribution Center Automation - Consumer Goods warehouse automation project in United States

Pallet ConveyorsGoods-to-Person Systems

WMS (Warehouse Management)WES (Warehouse Execution)

#Consumer Goods#Omnichannel Retail#TGW Logistics#Highly Automated#United States#Distribution Center+2

Consumer Goods

Jasco - Oklahoma City Omnichannel Distribution Center Automation

TGW LogisticsOklahoma City, United States

Jasco launched a highly automated omnichannel distribution center in Oklahoma City (April 2022) with TGW and Burns & McDonald, handling 20,000+ daily pallet/parcel orders to boost productivity and reduce employee physical strain.

0StorageTransportPicking

Small Load ConveyorsCross-Belt Sorter

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization - Omnichannel Retail warehouse automation project in United States

WMS (Warehouse Management)WES (Warehouse Execution)

#Omnichannel Retail#Sortation Systems#BEUMER Group#Warehouse Automation#United States#L.L.Bean+2

•Conversion from two-pass to single-pass sortation system, increasing capacity from 18,000 to 37,000 units per hour

•Virtual machine expansion (2 to 4) optimizing sorter utilization for omnichannel order processing

•Real-time visibility to wave progress, picking, sorting, and order completion for end-to-end workflow management

+3 more features

•Doubled distribution center capacity cost-effectively without facility expansion

•Increased sortation throughput from ~18,000 to 37,000 units per hour

+4 more results

Omnichannel Retail

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization

Beumer GroupFreeport, Maine, United States

L.L.Bean partnered with BEUMER Group to modernize its Freeport, Maine distribution center, converting from a two-pass to single-pass sortation system, boosting capacity from 18,000 to 37,000 units/hour for omnichannel order fulfillment.

WMS (Warehouse Management)

#Dematic#CMMS#Maintenance Management#Conveyors#Sorters#Big-Box Retail+2

Wholesale B2B

Notions Marketing Distribution Center with Dematic CMMS - Grand Rapids

DematicGrand Rapids, Michigan, United States

A 75-year-old distribution company transformed maintenance operations with Dematic CMMS, reducing reactive repairs by 50% while managing extensive conveyor and sorter networks for big-box retail fulfillment.

00TransportSortation

Shuttle SystemsAMR - Goods to Person

International 3PL E-commerce Warehouse with RoboShuttle - Third-Party Logistics (3PL) warehouse automation project in United States

Autonomous Mobile RobotsGoods-to-Person Systems

Pick-to-LightWMS (Warehouse Management)

#Geekplus#RoboShuttle#Tote-to-Person#3PL#Cross-Border E-commerce#AMR+2

Third-Party Logistics (3PL)

International 3PL E-commerce Warehouse with RoboShuttle

Geek+United States

A 3PL cross-border e-commerce warehouse utilizing Geekplus RoboShuttle, the industry's tallest mobile robot, achieving 500+ units per hour picking efficiency with maximum vertical space utilization.