Projects

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

Consumer Goods

Amway Midwest Regional Service Center, Ada

Bastian SolutionsAda, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

200,000 m²30,000/dayStorageTransportPickingSortation

Autonomous Mobile RobotsPick-to-Light

Ariat Wholesale Footwear & Apparel Order Fulfillment Center

Goods-to-Person SystemsRobotic Piece Picking

Tilt-Tray Sorter

#Footwear#Apparel#Tilt-Tray Sorter#Robotic Picking#Goods-to-Person#Wholesale+3

016,000/dayTransportPickingSortation

Ariat Wholesale Footwear & Apparel Order Fulfillment Center

EuroSortUnited States

A wholesale footwear and apparel brand automated order consolidation with the EuroSort Twin Push Tray Sorter, integrating Exotec and Geek+ robotic picking to process up to 16,000 items per hour.

Pallet Flow RackingShuttle SystemsAutonomous Mobile RobotsPallet Conveyors

Addverb 3PL Omnichannel Fulfillment Center

Box Conveyor SystemsPick-to-LightRobotic Piece PickingMixed Case Palletizing

DepalletizingTilt-Tray Sortersorting robotWES (Warehouse Execution System)

#3PL#Omnichannel#AMR#Addverb#Robotic Picking#Warehouse Execution System+3

•Integrated fixed and flexible automation solution for omnichannel (B2B & B2C)

•AI-enabled WES for dynamic picking and routing strategies

•Dual-layer sortation system (Zippy 25 robotic sorter) handling 3600 eaches/hour

+3 more features

•Increased capacity to 16,500 pallet positions and 86,400 tote positions

•Achieves dispatch of 100,000 pieces per day to 2,500 unique destinations

+2 more results

Third-Party Logistics (3PL)

Addverb 3PL Omnichannel Fulfillment Center

Addverb

Addverb transformed a 330,000 sq. ft. 3PL facility with integrated fixed and flexible automation, enabling seamless B2B and B2C operations and a dispatch of 100,000 pieces daily.

330,000 m²100,000/dayStorageTransportPickingSortation

#Apparel#Unit Sortation#Omnichannel#Element Logic#United States#E-commerce Fulfillment+1

Element LogicUnited States

Carter's / OshKosh USA Distribution Center

The children's apparel brand boosted distribution efficiency with Element Logic's high-speed unit sortation technology, enabling precise handling of thousands of units for retail and e-commerce orders.

#BEUMER Group#Pouch Sorter#Returns Processing#Italy#Fashion#Space Optimization+1

Calzedonia Group Italian Distribution Center Pouch System

Beumer GroupItaly

Calzedonia Group implemented BEUMER Group's BG Pouch System to expand fulfillment and returns capacity within its existing Italian distribution center, saving floor space with a ceiling-mounted design.

00Sortation

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis Pandemic-Resilient Distribution Center

Goods-to-Person SystemsWMS (Warehouse Management)

#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2

•Opened on schedule and on budget in June 2020 despite global pandemic challenges

•Designed with significant expansion capacity (ability to add 400,000 sq ft)

•Built to handle sustained peak-level e-commerce volumes ('every day a Black Friday')

+2 more features

•Successfully launched in the middle of the COVID-19 pandemic, providing vital capacity

•Enabled PUMA to service dramatically accelerated e-commerce demand triggered by the pandemic

+2 more results

Bastian SolutionsIndianapolis, Indiana, United States

PUMA Indianapolis Pandemic-Resilient Distribution Center

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

670,000 m²0StorageTransportPicking

AutoStore (Cubic)Pallet ConveyorsSmall Load Conveyors

CNH Industrial Indianapolis Distribution Center

Pick-to-LightGoods-to-Person SystemsBomb-Bay Sorter

WCS (Warehouse Control)Slotting Optimization

#AutoStore#Industrial#Bastian Solutions#Sortation#WCS#Hytrol+2

Industrial

CNH Industrial Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.

00StorageTransportPickingSortation

Shuttle Systems

Automated Pallet Shuttle

WCS (Warehouse Control)

#ADAPTO#Shuttle System#Grocery#Case Picking#Vanderlande#AS/RS

Grocery Distribution

Lidl Køge Distribution Center

VanderlandeKøge, Denmark

Lidl's distribution center in Køge, Denmark utilizes Vanderlande's automated case picking solution with ADAPTO shuttle-based AS/RS to outperform traditional order fulfillment methods.

00StoragePicking

Small Load ConveyorsCross-Belt Sorter

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization

WMS (Warehouse Management)WES (Warehouse Execution)

#Omnichannel Retail#Sortation Systems#BEUMER Group#Warehouse Automation#United States#L.L.Bean+2

•Conversion from two-pass to single-pass sortation system, increasing capacity from 18,000 to 37,000 units per hour

•Virtual machine expansion (2 to 4) optimizing sorter utilization for omnichannel order processing

•Real-time visibility to wave progress, picking, sorting, and order completion for end-to-end workflow management

+3 more features

•Doubled distribution center capacity cost-effectively without facility expansion

•Increased sortation throughput from ~18,000 to 37,000 units per hour

+4 more results

Omnichannel Retail

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization

Beumer GroupFreeport, Maine, United States

L.L.Bean partnered with BEUMER Group to modernize its Freeport, Maine distribution center, converting from a two-pass to single-pass sortation system, boosting capacity from 18,000 to 37,000 units/hour for omnichannel order fulfillment.

00TransportSortation

Small Load ConveyorsPallet Conveyors

UK Mail - Purpose-Built Automated Parcel Sortation Hub

Cross-Belt SorterWCS (Warehouse Control)

WES (Warehouse Execution)

#Parcel & Express#Cross-Belt Sorter#BEUMER Group#Scalable Automation#E-commerce Fulfillment#UK Mail+2

Parcel & Express

UK Mail - Purpose-Built Automated Parcel Sortation Hub

Beumer GroupUnited Kingdom, United Kingdom

UK Mail partnered with BEUMER Group to build a future-ready automated parcel sortation hub, featuring two LS-4000CB cross-belt sorters and scalable design to support ongoing e-commerce-driven growth.

WMS (Warehouse Management)

#Dematic#CMMS#Maintenance Management#Conveyors#Sorters#Big-Box Retail+2

Wholesale B2B

Notions Marketing Distribution Center with Dematic CMMS - Grand Rapids

DematicGrand Rapids, Michigan, United States

A 75-year-old distribution company transformed maintenance operations with Dematic CMMS, reducing reactive repairs by 50% while managing extensive conveyor and sorter networks for big-box retail fulfillment.

00TransportSortation

Mini Load AS/RSLights-Out Automated StorageAMR - Goods to Person

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)

WMS (Warehouse Management)

#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9

•34-foot high lights-out automated storage doubles density compared to Boot Barn's previous facility

•460 totes per hour throughput with 100% picking accuracy

•50% reduction in labor requirements

+4 more features

•Doubled storage density versus Boot Barn's previous facility

•460 totes per hour throughput

+4 more results

Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

00StorageTransportPicking

Shuttle SystemsPallet Conveyors

Small Load ConveyorsGoods-to-Person Systems

WES (Warehouse Execution)

#3PL#Omnichannel#OSR Shuttle#Textile#Sports#European Distribution+1

Third-Party Logistics (3PL)

DSV Venlo Distribution Center

KnappVenlo, Netherlands

DSV commissioned KNAPP with an omnichannel fulfilment solution for their 60,000 sqm distribution centre in Venlo, handling textile and sports sectors for European supply chain centralization.

60,000 m²10,000/dayStorageTransportPicking

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center

Overhead ConveyorsBox Conveyor Systems

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

Bastian SolutionsIndianapolis, Indiana, United States

PUMA Indianapolis East Coast Distribution Center

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking