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50 projects
Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion
1 × MiR250 Hook (MiR250 AMR base + MiR Hook 250 top module)MiR Fleet Management Software
MiR Robot Interface (multi-device: iPad, PC)Inventory Management System Integration (WMS linkage for cart collection and delivery instructions)
April Tag Cart Identification
Partially Automated (AMR handles cart transport; humans manage tasks requiring human judgment)
Video
#MiR#MiR250#MiR250 Hook#MiR Hook 250#Mobile Industrial Robots#AMR+13
Wholesale Distribution / Industrial Supply

Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion

MiRUp to 500 kg (MiR250 Hook towing capacity), Japan

Shigemasa Co., Ltd., a machinery parts and tools supplier based in Fukuyama-shi, Hiroshima, Japan, deployed a MiR250 Hook autonomous mobile robot to automate cart towing operations after a warehouse expansion significantly increased internal transport distances. The MiR250 Hook — an AMR with a patented towing hook top module — autonomously collects carts from designated yard locations and delivers them to shipping bases in response to instructions from the company's inventory management system. Key selection criteria included no infrastructure change requirements, multi-device remote operation capability, a simple one-click user interface, and pre-installation verification at the DAIKI ROBOTICS Robotics Lab in Osaka. The deployment freed human workers from repetitive transport tasks to focus on work that only humans can do, and was selected over AGV and competing AMR solutions that required magnetic tape, layout changes, or manual loading and unloading.

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PUMA Indianapolis East Coast Distribution Center
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

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Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing
4 × MiR250 Autonomous Mobile RobotsMiR Fleet Control Software (integrated into Megatech's own software platform by MTS Tech)
Real-Time Robot Location TrackingMission Monitoring and Priority Assignment
Incident Detection and Resolution Interface
Partially Automated (AMR-based internal logistics; operators manage warehouse logistics)
Video
#MiR#MiR250#Mobile Industrial Robots#AMR#Autonomous Mobile Robot#Megatech Industries+12
Key Features
4 MiR250 AMRs autonomously remove finished containers from production lines, transport them to the warehouse, and return empty containers — eliminating the need for forklift trips between production and warehouse
MiR fleet control integrated into Megatech's own software by MTS Tech, providing real-time location tracking, mission status, priority management, and incident resolution from a single interface
Safe, intuitive, and autonomous operation — accepted immediately by operators and described as 'just like any other robot in the plant'
+4 more features
Results & Benefits
Significant reduction in forklift-related incidents — robots replaced forklift trips for finished container removal and empty container replenishment, directly reducing the primary source of production floor incidents
Significant reduction in production bottlenecks — instantaneous, efficient mission execution eliminated delays in container flow between production lines and warehouse
+5 more results
Automotive Manufacturing

Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing

MiRSpain

Megatech Industries, a manufacturer of plastic parts for the automotive sector, deployed four MiR250 autonomous mobile robots at its plant in Amurrio, Basque Country, Spain. The robots automate the removal of finished containers from production lines, transport them to the warehouse, and return empty containers to continue production — replacing forklift-based logistics. The deployment delivered a significant reduction in forklift incidents, elimination of production bottlenecks, improved ergonomics for operators, and an estimated annual return on investment of approximately €100,000. MiR fleet control was integrated into Megatech's own software via MiR's official distributor MTS Tech, giving the team real-time visibility and control over all robot missions. Following the success at Amurrio, Megatech is evaluating expansion to its facilities in Ourense, Spain, and the Czech Republic.

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Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS
Mini Load AS/RSLights-Out Automated StorageAMR - Goods to Person
Goods-to-Person SystemsCase and Piece PickingWES (Warehouse Execution)
WMS (Warehouse Management)
Highly Automated
Video
#Boot Barn#HaiPick#ASRS#Goods-to-Person#ACR#Hai Robotics+9
Key Features
34-foot high lights-out automated storage doubles density compared to Boot Barn's previous facility
460 totes per hour throughput with 100% picking accuracy
50% reduction in labor requirements
+4 more features
Results & Benefits
Doubled storage density versus Boot Barn's previous facility
460 totes per hour throughput
+4 more results
Retail & E-Commerce

Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS

Hai RoboticsKansas City, United States

Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.

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Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
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#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
Key Features
A Toyota Advanced Logistics company, part of the global Toyota family since 2017
Employs the Toyota Production System concept of 'Jidoka' (intelligent automation that creates value)
Client-focused culture built on integrity, relationships, innovation, diversity, and continuous improvement
+2 more features
Results & Benefits
Enhanced focus on quality, innovation, and corporate culture post-Toyota acquisition
Ability to design data-driven systems aimed at delivering maximum Return on Investment (ROI)
+1 more results
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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Roark - Aerospace Tool & Die Automated Storage System
Unit Load AS/RS
WMS (Warehouse Management)
Highly Automated
Video
#Aerospace#ASRS#Tool Storage#Bastian Solutions#Manufacturing#United States+2
Key Features
Automated Storage and Retrieval System (ASRS) with crane technology for tool and die management
Xacta WMS integration enabling operator input via typing or scanning
Automated pallet handling with crane retrieval and forklift interface
+2 more features
Results & Benefits
Improved efficiency in tool and die storage and retrieval operations
Enhanced organizational capabilities impressing aerospace customers
+3 more results
Aerospace

Roark - Aerospace Tool & Die Automated Storage System

Bastian SolutionsUnited States, United States

Roark implemented Bastian Solutions' automated storage and retrieval system for aerospace tools and dies, replacing manual pallet storage with organized ASRS for complex sheet metal fabrication.

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