Our Curated Projects
33 projects
From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort
LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.
Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.
CNH Industrial Indianapolis Distribution Center
CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.
PUMA Indianapolis East Coast Distribution Center
PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.
Roche Diagnostics Indianapolis Distribution Center
Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.
Gerrie Electric Ontario Distribution Center
Gerrie Electric implemented AutoStore with Bastian Solutions to transform their 26,000 sq ft facility, achieving 80-90 picks per person in 2 hours versus previous 7 hours.
Balluff Inc. Sensor Solutions Automated Warehouse
Balluff Inc. achieved a 177% throughput increase with an AutoStore system implemented by Kardex, featuring an innovative cross-building design installed in just 6 months.
Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion
Shigemasa Co., Ltd., a machinery parts and tools supplier based in Fukuyama-shi, Hiroshima, Japan, deployed a MiR250 Hook autonomous mobile robot to automate cart towing operations after a warehouse expansion significantly increased internal transport distances. The MiR250 Hook — an AMR with a patented towing hook top module — autonomously collects carts from designated yard locations and delivers them to shipping bases in response to instructions from the company's inventory management system. Key selection criteria included no infrastructure change requirements, multi-device remote operation capability, a simple one-click user interface, and pre-installation verification at the DAIKI ROBOTICS Robotics Lab in Osaka. The deployment freed human workers from repetitive transport tasks to focus on work that only humans can do, and was selected over AGV and competing AMR solutions that required magnetic tape, layout changes, or manual loading and unloading.
Amway Midwest Regional Service Center, Ada
Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.
DICK'S Sporting Goods Conklin Distribution Center
A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.
European Premium Beauty Retailer – Omnichannel Fulfillment Transformation with HaiPick System 3
A leading European premium beauty retailer partnered with Arvato and Hai Robotics to transform its warehouse operations using HaiPick System 3 (HPS 3). The automated solution supports simultaneous B2C e-commerce and B2B retail distribution from a single facility, delivering the speed, accuracy, and operational agility required by the beauty industry's high-SKU, high-service-level fulfillment environment.
Netrush Kentucky E-commerce Fulfillment Warehouse
A US 3PL automated order picking and replenishment with Brightpick Retriever robots, a Goods-to-Person solution, to handle 20,000 daily orders with peaks 4-5x higher.
ASKO Oslofjord Automated Distribution Center
ASKO proactively addressed capacity constraints with SSI Schaefer's automated DC solution, achieving 80-90% process automation with strong sustainability focus.
Home Bargains Amesbury Distribution Center
Home Bargains implemented Lowpad's AMR solution with 91 robots to automate marshalling and process 200,000 roll cages weekly, addressing recruitment challenges in remote location.
Latest Projects
Dr. Max Italy x Geek+ — Tote-to-Person Pharmaceutical Fulfillment Center, Telgate, Bergamo
SSI Schaefer
Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion
MiR
Megatech Industries Deploys 4 MiR250 AMRs to Automate Internal Logistics in Automotive Plastics Manufacturing
MiR