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30 projects
Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
🏢# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

🏗️Bastian Solutions📍# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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CNH Industrial Indianapolis Distribution Center
AutoStore (Cubic)Pallet ConveyorsSmall Load Conveyors
Pick-to-LightGoods-to-Person SystemsBomb-Bay Sorter
WCS (Warehouse Control)Slotting Optimization
Highly Automated
Video
#AutoStore#Industrial#Bastian Solutions#Sortation#WCS#Hytrol+2
🏢Industrial

CNH Industrial Indianapolis Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.

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PUMA Indianapolis East Coast Distribution Center
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
Key Features
Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins
AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation
End-to-end integrated solution from receiving to outbound shipping
+3 more features
📊Results & Benefits
Increased distribution capacity by over 10 times compared to previous systems
Reduced delivery times to consumers from 8 days to 2 days
+4 more results
👕Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking
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Gerrie Electric Ontario Distribution Center
AutoStore (Cubic)Pallet Conveyors
Goods-to-Person SystemsWMS (Warehouse Management)
Highly Automated
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#AutoStore#Electrical Distribution#Bastian Solutions#Goods-to-Person#Industrial Distribution#ROI+1
Key Features
AutoStore system with 6 robots and 7,600 bins
60% of 7,500 products stored in AutoStore
Bastian conveyor system with automated sortation and scanning
+3 more features
📊Results & Benefits
80-90 products picked per person in 2 hours (previously 7 hours)
On track to exceed 3-year ROI target
+3 more results
🏢Industrial

Gerrie Electric Ontario Distribution Center

🏗️Bastian Solutions📍Ontario, Canada

Gerrie Electric implemented AutoStore with Bastian Solutions to transform their 26,000 sq ft facility, achieving 80-90 picks per person in 2 hours versus previous 7 hours.

📏26,0000StorageTransportPicking
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PUMA Indianapolis Pandemic-Resilient Distribution Center
AutoStore (Cubic)Autonomous Mobile Robots
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2
Key Features
Opened on schedule and on budget in June 2020 despite global pandemic challenges
Designed with significant expansion capacity (ability to add 400,000 sq ft)
Built to handle sustained peak-level e-commerce volumes ('every day a Black Friday')
+2 more features
📊Results & Benefits
Successfully launched in the middle of the COVID-19 pandemic, providing vital capacity
Enabled PUMA to service dramatically accelerated e-commerce demand triggered by the pandemic
+2 more results
👕Fashion & Apparel

PUMA Indianapolis Pandemic-Resilient Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

📏670,0000StorageTransportPicking
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DICK'S Sporting Goods Conklin Distribution Center
Conveyor Systems
Pick-to-Light
WES (Warehouse Execution)
Semi-Automated
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#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light
Key Features
7.5 miles of conveyor system handling diverse product sizes
Four specialized sorting areas for different product types
38 shipping lanes with pallet flow rack for FIFO inventory
+3 more features
📊Results & Benefits
Improved overall operational efficiency
Freed up capacity on sortation system through back stock separation
+3 more results
🛒Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

🏗️Bastian Solutions📍Conklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

📏650,000📦160/dayTransportPicking
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Bee Sweet Citrus California Palletizing Facility
Pallet ConveyorsRobotic Palletizer
Sliding Shoe SorterWCS (Warehouse Control)
Highly Automated
Video
#Citrus#Palletizing#Fresh Food#Produce#Honeywell#Food Processing+1
Key Features
Alvey 910 series high-speed palletizers with exclusive modifications
Three conveyor input lanes from separate packing building
28 accumulation lanes for different product configurations
+3 more features
📊Results & Benefits
125 citrus-filled trucks depart daily for global markets
Constant production flow without slowdowns
+3 more results
🍱Food & Beverage

Bee Sweet Citrus California Palletizing Facility

🏗️Honeywell Intelligrated📍California, United States

Bee Sweet Citrus implemented Honeywell Intelligrated's automated palletizing solution to handle diverse citrus packaging with 125 trucks daily from their 400,000 sq ft campus.

📏400,000📦125/dayTransportPickingSortation
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