Autonomous Mobile Robot (AMR) Range: Versatile Intralogistics Automation

Technology Overview

Mecalux's cutting-edge range of Autonomous Mobile Robots (AMRs) provides a tailored and scalable approach to automating intralogistics operations. Recognizing that no single robot fits all needs, Mecalux has developed a diverse portfolio of AMR models, each engineered for specific tasks and load profiles, from heavy 1,500 kg pallets to lightweight boxes and collaborative picking support. This comprehensive offering allows warehouses and distribution centers to implement precise automation where it's needed most, whether for high-volume pallet movement, efficient small-item transport, or ergonomic goods-to-person workflows. By covering a broad spectrum of capacities and functionalities, Mecalux's AMR range is designed to boost overall warehouse automation, flexibility, and operational efficiency in a highly adaptable manner.

How It Works

Core Principles

The core principle across all models is autonomous, free-ranging navigation for point-to-point material transport within a facility. Each AMR model is then specialized with different load-handling mechanisms (conveyors, lifters, masts) to perform its specific task, from simple transport to interactive picking support.

Key Features & Capabilities

Specialized Model Portfolio for Diverse Tasks: The standout feature is the range itself. Instead of a one-size-fits-all AMR, Mecalux offers:

• AMR 1500 Series: For heavy pallets, with conveyor or lifter variants for different interface needs.
• AMR 100 Series: For light loads (100 kg), with standard (Box) and collaborative picking (Multi-Box) variants.
• AMR 600 Rack: A unique model specifically for moving entire shelving units, enabling mobile "shelf-to-person" picking.

Advanced Load Handling and Transfer Mechanisms: Each model is defined by its load handling. The Pallet Conveyor has an integrated conveyor for seamless transfer to/from other conveyors. The Pallet Lifter has a scissor lift. The Multi-Box has a versatile mast for various containers and a "follow-me" mode for collaborative work.

Optimization for Specific Intralogistics Flows: The range is designed to slot into key warehouse processes. The 1500 models optimize pallet flows to/from AS/RS and shipping. The 100 models optimize small parts transport and picking station replenishment. The 600 Rack transforms static storage into a mobile, on-demand resource for pickers.

Advantages & Benefits

Precision Automation with Optimal ROI: By selecting the exact AMR model for a specific task (e.g., a 1500 kg pallet lifter for pallet movement, a 100 kg box robot for totes), businesses avoid over-engineering and ensure each automated task is performed cost-effectively with the right tool.

Enhanced Operational Flexibility and Scalability: The modular nature of the range allows operations to start automating a particular pain point (e.g., pallet transport) with one model and later add other models (e.g., for collaborative picking) as needs evolve. This provides a clear, scalable path to broader automation.

Improved Ergonomics and Picking Efficiency: The AMR 100 Multi-Box and AMR 600 Rack models directly enhance picking operations. The Multi-Box reduces walking by bringing items to the picker or following them, while the 600 Rack brings entire shelves to a stationary picker, combining high-density storage with efficient goods-to-person workflows.

Implementation Considerations

Implementing the right mix of AMRs requires a thorough analysis of material flows, load types, weights, and transfer points. The chosen models must be compatible with existing or planned infrastructure (conveyor heights, platform dimensions). A unified fleet management system capable of orchestrating different AMR types is essential for coordinated operation.

Use Cases & Applications

Ideal For

This AMR range is ideal for mixed-SKU warehouses, distribution centers, and manufacturing logistics where multiple types of materials (pallets, cases, totes) need to be moved and where picking efficiency is a priority.

Conclusion

Mecalux's comprehensive AMR range successfully addresses the core challenge of implementing flexible automation in diverse intralogistics environments. By offering a suite of specialized robots rather than a generic solution, it allows businesses to surgically automate specific tasks—heavy pallet transport, light load movement, or collaborative picking—with the optimal tool. This targeted approach maximizes return on investment and operational impact. The range's inherent scalability and focus on ergonomic picking workflows make it a powerful foundation for building a more efficient, adaptable, and productive warehouse. For operations seeking to optimize material flow from receiving to shipping and picking, Mecalux's AMR portfolio provides a clear and versatile path to the future of automated intralogistics.