Projects

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

🏢# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

🏗️Bastian Solutions📍# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis Pandemic-Resilient Distribution Center

Fully Automated

#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2

👕Fashion & Apparel

PUMA Indianapolis Pandemic-Resilient Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

📏670,000 m²0StorageTransportPicking

AutoStore (Cubic)Pallet ConveyorsSmall Load Conveyors

CNH Industrial Indianapolis Distribution Center

Pick-to-LightGoods-to-Person SystemsBomb-Bay Sorter

WCS (Warehouse Control)Slotting Optimization

#AutoStore#Industrial#Bastian Solutions#Sortation#WCS#Hytrol+2

⭐Key Features

•Integrated solution combining AutoStore cubic storage with Hytrol conveyor systems

•ModSort (bomb-bay) sortation cells for efficient order consolidation

•Pick-to-Light and Lumipick slotting optimization technologies

+3 more features

📊Results & Benefits

•Achieved same-day shipping capability

•Enabled 24-48 hour order fulfillment for OEM customers

+3 more results

🏢Industrial

CNH Industrial Indianapolis Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.

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AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center

Overhead ConveyorsBox Conveyor Systems

Fully Automated

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

👕Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

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#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

🏢Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

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Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

⭐Key Features

•Over two miles of varied conveyor systems (inclined belts, spirals, gravity declines)

•Automated document (invoice/pack list) insertion into cartons

•Automated carton labeling (license plate and shipping labels) and lidding system

+4 more features

📊Results & Benefits

•Operates in a facility roughly 50% smaller (200,000 sq ft vs. 400,000 sq ft)

•Capable of handling over 30,000 cartons per day, supporting 3 million orders annually (50% of NA volume)

+5 more results

🏢Consumer Goods

Amway Midwest Regional Service Center, Ada

🏗️Bastian Solutions📍Ada, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

📏200,000 m²📦30,000/dayStorageTransportPickingSortation

Pallet RackingPallet Conveyors

Roche Diagnostics Indianapolis Distribution Center

Small Load ConveyorsPick-to-Light

WCS (Warehouse Control)

#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis

💊Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

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AutoStore (Cubic)Pallet Conveyors

Gerrie Electric Ontario Distribution Center

#AutoStore#Electrical Distribution#Bastian Solutions#Goods-to-Person#Industrial Distribution#ROI+1

🏢Industrial

Gerrie Electric Ontario Distribution Center

🏗️Bastian Solutions📍Ontario, Canada

Gerrie Electric implemented AutoStore with Bastian Solutions to transform their 26,000 sq ft facility, achieving 80-90 picks per person in 2 hours versus previous 7 hours.

📏26,000 m²0StorageTransportPicking

WES (Warehouse Execution)

DICK'S Sporting Goods Conklin Distribution Center

Conveyor Systems

Pick-to-Light

Semi-Automated

#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light

⭐Key Features

•7.5 miles of conveyor system handling diverse product sizes

•Four specialized sorting areas for different product types

•38 shipping lanes with pallet flow rack for FIFO inventory

+3 more features

📊Results & Benefits

•Improved overall operational efficiency

•Freed up capacity on sortation system through back stock separation

+3 more results

🛒Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

🏗️Bastian Solutions📍Conklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

📏650,000 m²📦160/dayTransportPicking

AutoStore (Cubic)Conveyor Systems

SMC Corporation Indiana Distribution Center

WCS (Warehouse Control)

#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS

🏭Manufacturing

SMC Corporation Indiana Distribution Center

🏗️Bastian Solutions📍Indiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

📏1,000,000 m²📦10,000/dayStorageTransportPicking

WMS (Warehouse Management)

Roark - Aerospace Tool & Die Automated Storage System

Unit Load AS/RS

#Aerospace#ASRS#Tool Storage#Bastian Solutions#Manufacturing#United States+2

🏢Aerospace

Roark - Aerospace Tool & Die Automated Storage System

🏗️Bastian Solutions📍United States, United States

Roark implemented Bastian Solutions' automated storage and retrieval system for aerospace tools and dies, replacing manual pallet storage with organized ASRS for complex sheet metal fabrication.

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