Projects

#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light

Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

Bastian SolutionsConklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

650,000 m²160/dayTransportPicking

AutoStore (Cubic)Conveyor Systems

SMC Corporation Indiana Distribution Center - Manufacturing warehouse automation project in United States

WCS (Warehouse Control)

#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS

Manufacturing

SMC Corporation Indiana Distribution Center

Bastian SolutionsIndiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

1,000,000 m²10,000/dayStorageTransportPicking

AutoStore (Cubic)Pallet ConveyorsSmall Load Conveyors

CNH Industrial Indianapolis Distribution Center - Industrial warehouse automation project in United States

Pick-to-LightGoods-to-Person SystemsBomb-Bay Sorter

WCS (Warehouse Control)Slotting Optimization

#AutoStore#Industrial#Bastian Solutions#Sortation#WCS#Hytrol+2

Key Features

•Integrated solution combining AutoStore cubic storage with Hytrol conveyor systems

•ModSort (bomb-bay) sortation cells for efficient order consolidation

•Pick-to-Light and Lumipick slotting optimization technologies

+3 more features

Results & Benefits

•Achieved same-day shipping capability

•Enabled 24-48 hour order fulfillment for OEM customers

+3 more results

Industrial

CNH Industrial Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.

00StorageTransportPickingSortation

Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation

AutoStore (Cubic)Pallet Conveyors

Gerrie Electric Ontario Distribution Center - Industrial warehouse automation project in Canada

#AutoStore#Electrical Distribution#Bastian Solutions#Goods-to-Person#Industrial Distribution#ROI+1

Industrial

Gerrie Electric Ontario Distribution Center

Bastian SolutionsOntario, Canada

Gerrie Electric implemented AutoStore with Bastian Solutions to transform their 26,000 sq ft facility, achieving 80-90 picks per person in 2 hours versus previous 7 hours.

26,000 m²0StorageTransportPicking

#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

Key Features

•Circular, minimum-pressure style conveyor with plastic chain and UHMW pallets

•Designed for ergonomic, stationary assembly work; operators wait at fixed points

•Allows individual pallets to slow down or stop without disrupting the overall line flow

+1 more features

Results & Benefits

•Expanded Back Sack program capacity from 3,000 to 10,000 children served per week

•Enabled a significant geographic expansion of the program beyond Marion County

+2 more results

Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

Bastian SolutionsIndianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

00Transport

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States

Overhead ConveyorsBox Conveyor Systems

Fully Automated

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking

Pallet RackingPallet Conveyors

Roche Diagnostics Indianapolis Distribution Center - Healthcare & Pharma warehouse automation project in United States

Small Load ConveyorsPick-to-Light

WCS (Warehouse Control)

#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis

Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

00StorageTransportPicking

Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada - Consumer Goods warehouse automation project in United States

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

Key Features

•Over two miles of varied conveyor systems (inclined belts, spirals, gravity declines)

•Automated document (invoice/pack list) insertion into cartons

•Automated carton labeling (license plate and shipping labels) and lidding system

+4 more features

Results & Benefits

•Operates in a facility roughly 50% smaller (200,000 sq ft vs. 400,000 sq ft)

•Capable of handling over 30,000 cartons per day, supporting 3 million orders annually (50% of NA volume)

+5 more results

Consumer Goods

Amway Midwest Regional Service Center, Ada

Bastian SolutionsAda, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

200,000 m²30,000/dayStorageTransportPickingSortation

WMS (Warehouse Management)

Roark - Aerospace Tool & Die Automated Storage System - Aerospace warehouse automation project in United States

Unit Load AS/RS

#Aerospace#ASRS#Tool Storage#Bastian Solutions#Manufacturing#United States+2

Aerospace

Roark - Aerospace Tool & Die Automated Storage System

Bastian SolutionsUnited States, United States

Roark implemented Bastian Solutions' automated storage and retrieval system for aerospace tools and dies, replacing manual pallet storage with organized ASRS for complex sheet metal fabrication.

00Storage

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis Pandemic-Resilient Distribution Center - Fashion & Apparel warehouse automation project in United States

Fully Automated

#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2

Fashion & Apparel

PUMA Indianapolis Pandemic-Resilient Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

670,000 m²0StorageTransportPicking