Multi-Line Robotic Palletizing Systems by Omni Automation

Technology Overview

Omni Automation, Inc. provides advanced, turnkey robotic palletizing solutions, with a specific example being a four-lane system utilizing FANUC robots. With experience dating back to 1961, the company specializes in integrating complete automation systems tailored to the specific needs of various industrial environments. Their approach combines the latest automation hardware and software with deep integration expertise to deliver high-quality palletizing systems that automate the end-of-line process for manufacturing and distribution facilities. These systems are designed to handle multiple production lines simultaneously, optimizing floor space and throughput.

How It Works

Core Principles

The core principle is the use of industrial robotic arms, specifically FANUC models, to automate the palletizing of products from multiple parallel production lines. A single or coordinated set of robots services several infeed conveyors, picking products and stacking them onto pallets according to programmed patterns.

Key Features & Capabilities

Multi-Lane Configuration: The system is designed to palletize products from four separate production lines using robotic automation. This configuration maximizes the utility of a single robotic workcell, reducing the need for multiple standalone palletizers and saving valuable floor space.

FANUC Robotic Integration: The use of FANUC industrial robots provides a reliable, high-speed, and precise automation core. These robots are known for their durability and performance in demanding industrial environments, suitable for handling various package types and weights.

Complete Turnkey Integration: Omni Automation acts as a full-service systems integrator. They manage the entire project lifecycle—from initial engineering and design, through UL control panel fabrication, mechanical and electrical installation, to programming, startup, and operator training. This provides clients with a single point of responsibility.

Advantages & Benefits

The primary benefit is operational efficiency and space savings achieved by consolidating multiple palletizing lines into one automated cell. Reduced labor costs and improved safety are realized by automating a manual, repetitive, and potentially strenuous task. Clients benefit from customized, cost-effective solutions because Omni Automation tailors the system to precise needs rather than offering an off-the-shelf product. The turnkey approach simplifies project management for the client and ensures all system components are properly integrated and validated.

Implementation Considerations

Implementing a custom multi-line robotic palletizing system requires close collaboration between the integrator and the client to thoroughly understand production rates, product mix, floor layout, and future growth plans. The project encompasses a significant scope including mechanical, electrical, and software disciplines, necessitating clear planning and timelines. The custom nature means the solution is optimized for the client's current needs but may require re-engineering for major future process changes.

Use Cases & Applications

Ideal For

This type of system is ideal for medium to large-scale manufacturing plants in food & beverage, consumer packaged goods, chemicals, or building materials where multiple production lines output products that need to be palletized for shipment.

Conclusion

Omni Automation's multi-line robotic palletizing systems offer a comprehensive solution for manufacturers looking to automate a critical and space-intensive part of their operation. By leveraging FANUC robotics and providing end-to-end integration services, they deliver tailored systems that improve throughput, safety, and floor space utilization. For companies with multiple production lines, this integrated approach can provide a more efficient and manageable automation investment compared to deploying several independent palletizers. The success of such a project hinges on the expertise of the integrator and a well-defined collaboration with the client from the initial design phase.