ABB Robotics
Global leader in industrial robotics and automation technology with comprehensive solutions for warehouse and logistics applications.
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- • 34-foot high lights-out automated storage doubles density compared to Boot Barn's previous facility
- • 460 totes per hour throughput with 100% picking accuracy
Boot Barn – Scaling Nationwide Retail Distribution with HaiPick ASRS
Boot Barn, the largest retailer of Western wear in the United States, partnered with Industrial Procurement Services (IndPro), SSI SCHÄFER, and Hai Robotics to deploy a HaiPick ASRS in its new 450,000-square-foot Kansas City distribution facility. The system doubles storage density, achieves 460 totes per hour at 100% picking accuracy, reduces labor requirements by 50%, and delivers a 250% efficiency gain over the facility's previous wire-guided order picking operation — while supporting three facility expansions within a single year.
- • 300%+ increase in storage capacity within the existing logistics center footprint
- • 75% reduction in labor costs through automated goods-to-person workflows
Mettler Toledo & Arvato – Transforming Logistics with HaiPick Climb
Mettler Toledo partnered with Arvato and Hai Robotics to transform its logistics center using HaiPick Climb, achieving a 300%+ increase in storage capacity, 75% reduction in labor costs, 99%+ order picking accuracy, and support for 6,500+ SKUs — all while maintaining the precision standards the brand is known for.
- • HaiPick System 3 (HPS 3) deployed for high-SKU premium beauty omnichannel fulfillment
- • Simultaneous support for B2C e-commerce and B2B retail distribution from a single automated system
European Premium Beauty Retailer – Omnichannel Fulfillment Transformation with HaiPick System 3
A leading European premium beauty retailer partnered with Arvato and Hai Robotics to transform its warehouse operations using HaiPick System 3 (HPS 3). The automated solution supports simultaneous B2C e-commerce and B2B retail distribution from a single facility, delivering the speed, accuracy, and operational agility required by the beauty industry's high-SKU, high-service-level fulfillment environment.
- • 18,600+ storage locations within the fully automated Consolidated Services Center
- • 650+ outbound totes per hour throughput capacity
St. Luke's Consolidated Services Center – Healthcare Fulfillment Automation
St. Luke's partnered with Hai Robotics and Equipment Depot to build a fully automated Consolidated Services Center from the ground up, powered by HaiPick System 1, delivering 18,600+ storage locations and 650+ outbound totes per hour for healthcare supply chain fulfillment.
- • End-to-end healthcare fulfillment transformation — 'from the ground up'
- • Improved fulfillment speed for time-sensitive medical supply distribution
St. Luke's Transforms Healthcare Fulfillment from the Ground Up
St. Luke's, a leading healthcare provider, partnered with Hai Robotics to transform its healthcare fulfillment operations from the ground up. The deployment addresses fulfillment speed, operational control, and supply chain reliability — three of the most critical performance dimensions in healthcare logistics — through automated goods-to-person technology tailored to the unique compliance and accuracy requirements of the healthcare sector.
- • Ultra-dense storage achieving 32+ totes per square meter — among the highest density figures reported for ACR-based systems
- • Throughput of up to 1,200 totes per hour with 99%+ order accuracy
WIN.IT America Los Angeles Fulfillment Center – HaiPick System 3 Deployment
Global 3PL WIN.IT America deployed Hai Robotics' HaiPick System 3 at its Los Angeles fulfillment center, achieving ultra-dense storage of 32+ totes per square meter and throughput of up to 1,200 totes per hour at 99%+ order accuracy.
- • 1-month implementation timeline from installation to full go-live
- • 3× storage capacity increase within existing fulfillment center footprint
Li-Ning – Fulfillment Center Transformation in 1 Month with HaiPick Climb
Li-Ning, a global sportswear leader, transformed its fulfillment center with HaiPick Climb in just one month from installation to go-live. The deployment achieved a 3× increase in storage capacity with 96% vertical space utilization, 800+ pieces outbound per hour, and 99%+ order picking accuracy — while handling both footwear and apparel categories within a single flexible automated system.
- • RockyOne Mobile Manipulation Robot (MMR) for autonomous container unloading
- • Handles 15-kg (35-lb) cartons with advanced 3D sensors and AI technologies
XYZ Robotics - Japanese 3PL Warehouse Robotic Truck & Container Unloading Project
XYZ Robotics deploys RockyOne Mobile Manipulation Robot to automate truck and container unloading for a Japanese 3PL warehouse, handling 15-kg cartons in 40-ft containers within 2 hours.
- • FoxBot autonomous forklifts handle 90% of all inbound freight at the distribution center
- • Fully autonomous trailer unloading with minimal operator intervention required
DHL Supply Chain FoxBot Autonomous Forklift Deployment – Louisville Distribution Center
DHL Supply Chain deployed Fox Robotics' FoxBot autonomous forklifts at its Louisville distribution center to address staffing challenges, with the robots now handling 90% of all inbound freight autonomously while significantly reducing product damage claims.
Technology Expertise
Industry Experience
Service Capabilities
ABB Robotics
ABB Robotics is one of the world's leading suppliers of industrial robots and robot software, equipment, and complete application solutions. As part of the ABB Group, the robotics division has been at the forefront of industrial automation for over three decades, providing innovative solutions for manufacturing and logistics applications worldwide.
Company Overview
Founded in 1988 and headquartered in Zurich, Switzerland, ABB Robotics has established itself as one of the "Big Four" robotics companies globally, alongside FANUC, KUKA, and Yaskawa. The company has installed over 500,000 robots worldwide and continues to lead in innovation and market presence.
Key Technologies
Industrial Robot Portfolio
ABB offers one of the most comprehensive ranges of industrial robots:
- IRB Series: From small assembly robots to large material handling systems
- Payload Range: 0.5 kg to 800 kg capacity robots
- Reach Capabilities: Various arm configurations for different applications
- Speed and Precision: High-performance robots for demanding applications
Collaborative Robotics
YuMi: ABB's flagship collaborative robot featuring:
- Dual-arm design for complex assembly tasks
- Built-in safety features for human-robot collaboration
- Precise handling of small parts and components
- Easy programming and deployment
FlexPicker Technology
High-speed delta robots designed for:
- Packaging and palletizing applications
- Food handling and processing
- Pharmaceutical applications
- High-speed sorting and picking
Software Solutions
RobotStudio
ABB's comprehensive robot programming and simulation software:
- Offline programming capabilities
- 3D simulation and visualization
- Virtual commissioning
- Path optimization and collision detection
Robot Operating System
Advanced control systems providing:
- Real-time motion control
- Safety monitoring and compliance
- Integration with factory automation systems
- Remote monitoring and diagnostics
Warehouse and Logistics Applications
Material Handling
- Automated loading and unloading
- Palletizing and depalletizing
- Case packing and unpacking
- Conveyor integration
Order Fulfillment
- Robotic picking systems
- Sorting and distribution
- Quality control and inspection
- Packaging automation
Collaborative Applications
- Human-robot collaborative workstations
- Flexible assembly operations
- Adaptive material handling
- Safe interaction in shared workspaces
Competitive Advantages
Global Leadership
As one of the Big Four robotics companies, ABB has:
- Extensive global presence and support network
- Proven track record with hundreds of thousands of installations
- Comprehensive product portfolio covering all major applications
- Strong brand recognition and customer trust
Innovation Excellence
Continuous investment in R&D has resulted in:
- Industry-leading robot performance and reliability
- Advanced safety features and collaborative capabilities
- Cutting-edge software and control systems
- Integration with emerging technologies like AI and IoT
Service and Support
Comprehensive service offerings including:
- Global service network with local support
- Preventive maintenance programs
- Spare parts availability and logistics
- Training and education services
Market Position
ABB Robotics holds a significant market share in the global industrial robotics market, with particular strength in:
- Automotive manufacturing
- General industry applications
- Food and beverage processing
- Electronics and electrical industries
Future Developments
ABB continues to invest in next-generation robotics technology:
- Enhanced AI and machine learning integration
- Advanced collaborative robotics capabilities
- Improved connectivity and IoT integration
- Sustainable and energy-efficient solutions
Financial Performance
As part of the ABB Group, the robotics division contributes significantly to the company's overall revenue of approximately $29 billion, with strong growth prospects driven by increasing automation adoption across industries.
ABB Robotics represents the pinnacle of industrial robotics technology, combining decades of experience with continuous innovation to provide world-class automation solutions for warehouse and logistics applications.